Scaling strategy of a new experimental rig for wheel-rail contact

A new small–scale test rig developed for rolling contact fatigue (RCF) investigations in wheel–rail material. This paper presents the scaling strategy of the rig based on dimensional analysis and mechanical modelling. The new experimental rig is indeed a spinning frame structure with multiple wheel components over a fixed rail-track ring,...

Substantial Fatigue Similarity of a New Small-Scale Test Rig to Actual Wheel-Rail System

The substantial similarity of fatigue mechanism in a new test rig for rolling contact fatigue (RCF) has been investigated. A new reduced-scale test rig is designed to perform controlled RCF tests in wheel-rail materials. The fatigue mechanism of the rig is evaluated in this study using a combined finite element-fatigue prediction approach. The...

Residual fatigue life evaluation of rail at squats seeds using 3D explicit finite element analysis

A modeling procedure to predict the residual fatigue life of rail at squats seeds is developed in this article. Two models are involved: a 3D explicit Finite Element (FE) model to compute the stress and strain at squats in rail, and the J-S fatigue damage model to determine the residual fatigue life on the basis of the computed stress and strain...

Computation of the flash-temperature at the wheel-rail contact using a 3D finite element model and its comparison with analytical methods

The coupled mechanical–thermal behaviour of wheel and rail materials under rolling contact is studied to determine the temperature rise due to the frictional heat. The wheel–rail frictional rolling contact problem is solved using the three–dimensional finite element (FE) method. The FE model considers the wheel tread–rail top contact with...

Nucleation of squat cracks in rail, calculation of crack initiation angles in three dimensions

A numerical model of wheel-track system is developed for nucleation of squat-type fatigue cracks in rail material. The model is used for estimating the angles of squat cracks in three dimensions. Contact mechanics and multi-axial fatigue analysis are combined to study the crack initiation mechanism in rails. Nonlinear material properties, actual...

Influencing factors for condition-based maintenance in railway tracks using knowledge-based approach

In this paper, we present a condition-based maintenance decision method using<br/>knowledge-based approach for rail surface defects. A railway track may contain a considerable number of surface defects which influence track maintenance decisions. The proposed method is based on two sets of maintenance decision factors i.e. (1) defect detection...

Computation of stress intensity factors in an initiating RCF crack using a 3D modelling approach

A Finite Element Thermomechanical Analysis of Polygonal Wear

Polygonal wear is a common type of damage on the railway wheel tread, which could induce wheel-rail impacts and further components failure. This study presents a finite element (FE) thermomechanical model to investigate the causes of wheel polygonal wear. The FE model is able to cope with three possible causes of polygonal wear: thermal...