Multi-spot ultrasonic welding of thermoplastic composite single-lap joints: Effect of spot spacing and number of spots on weld strength

Thermoplastic composite spot welded joints are more well-suited for carrying shear load rather than peel load. However, peel load is difficult to be eliminated in single-lap joint configuration. In this paper, a series of mechanical tests were carried out to study the effects of the spot spacing and the number of welded spots on the secondary...

Determining finite-width-correction factors for fatigue crack growth prediction in GLARE using the equivalent compliance method

Finite-width-correction factors (FWCF) are required for GLARE to accurately predict fatigue crack growth using linear elastic fracture mechanics. As demonstrated in earlier work, these factors effectively correct for the change in specimen compliance, which in GLARE relates to intact fibre layers and the formation of delaminations between...

On the physics of applying finite width and geometry correction factors in fatigue crack growth predictions of GLARE

In general, a finite width correction to stress intensity factor (SIF) is required in the fatigue crack growth. The finite width correction factor can be explained physically from the energy point of view. It is assumed that the finite width correction factor primarily constitutes an energy correction factor, i.e. it corrects the applied load...

Towards robust sequential ultrasonic spot welding of thermoplastic composites: Welding process control strategy for consistent weld quality

The research in this paper is an essential part of a bigger effort on developing robust sequential ultrasonic welding of multi-spot welded joints in thermoplastic composites. It mainly focused on assessing the impact of the changes in boundary conditions on the welding process and whether it could be circumvented by using an appropriate...

Mode I fatigue delamination growth with fibre bridging in multidirectional composite laminates

Fatigue delamination in multidirectional composite laminates was experimentally investigated in present study. Both the Paris relation and a modified Paris relation (with a new similitude parameter) were employed to interpret fatigue delamination with significant fibre bridging. The results clearly demonstrated that fatigue delamination was...

Fibre bridging effect on the Paris relation for mode I fatigue delamination growth in composites with consideration of interface configuration

Fibre bridging can significantly enhance delamination resistance making the use of a single Paris resistance curve to determine fatigue crack growth insufficient. An empirical Paris-type relation has been developed in a previous study to take fibre bridging into account in fatigue delamination growth. This relation was developed by correlating...

Stress ratio dependence of fiber bridging significance in mode I fatigue delamination growth of composite laminates

This paper aims to investigate stress ratio effect on fibre bridging significance in mode I fatigue delamination growth of composite materials. Fatigue resistance curves (R-curves) of different stress ratios are determined and compared with the quasi-static R-curve. The fatigue R-curve of a high stress ratio is similar to the quasi-static...

Towards high-quality multi-spot-welded joints in thermoplastic composite structures

Ultrasonic welding is a promising assembly technique for thermoplastic composites and it is well-suited for spot welding. In this study, two typical welding process control strategies, i.e. displacement-controlled and energy-controlled welding, were selected to manufacture spot-welded joints. The influence of different boundary conditions,...

Mechanical behaviour of thermoplastic composites spot-welded and mechanically fastened joints: A preliminary comparison

The in-plane and out-of-plane mechanical behaviour of both ultrasonically spot-welded and mechanically fastened joints was investigated by double-lap shear and pull-through tests, respectively. Spot-welded specimens showed comparable onset failure load and significantly higher joint stiffness compared to mechanical fasteners when carrying shear...

Comparative analysis of in-plane and out-of-plane mechanical behaviour of spot-welded and mechaincally fastened joints in thermoplastic composites

Ultrasonic welding is a promising assembly technique for thermoplastic composites and it is well-suited for spot welding. In this paper, the in-plane and out-of-plane mechanical behaviour of ultrasonically spot-welded and mechanically fastened joints are investigated by double-lap shear and pull-through tests, respectively. Special attention was...