A finite element thermomechanical analysis of the development of wheel polygonal wear

Polygonal wear is a type of damage commonly observed on the railway wheel tread. It induces wheel-rail impacts and consequent train/track components failure. This study presents a finite element (FE) thermomechanical wheel-rail contact model, which is able to cope with the three possible generation and development mechanisms of polygonal wear...

An integrated 3D dynamic FE vehicle-track model in elasto-plasticity to investigate short pitch corrugation under cyclic wheel loads

The mechanism of rail short pitch corrugation has remained elusive in the past. The damage mechanisms of the corrugation are reported to be differential wear or plastic deformation. The former has been extensively studied, while the plastic deformation, especially under multiple wheel passages has been seldom studied. To uncover the facts...

A Finite Element Thermomechanical Analysis of Polygonal Wear

Polygonal wear is a common type of damage on the railway wheel tread, which could induce wheel-rail impacts and further components failure. This study presents a finite element (FE) thermomechanical model to investigate the causes of wheel polygonal wear. The FE model is able to cope with three possible causes of polygonal wear: thermal...

Determining the angles of squat cracks via CT scanning and metallographic observations

This study investigates the angles θ₁, θ₂, and θ₃ that squat crack faces form with respect to three orthogonal planes: the rail top, the longitudinal-vertical cross-section and the lateral-vertical cross-section. Rail samples with squats of various severities are obtained from the field. Their three...

Thermomechanical analysis of the wheel-rail contact using a coupled modelling procedure

This research presents a coupled thermomechanical modelling procedure for the wheel-rail contact problem and computes the flash-temperature and stress-strain responses when thermal effects are present. A three-dimensional elasto-plastic finite element model was built considering the wheel-track interaction. When the wheel is running on rail,...

A decision support approach for condition-based maintenance of rails based on big data analysis

In this paper, a decision support approach is proposed for condition-based maintenance of rails relying on expert-based systems. The methodology takes into account both the actual conditions of the rails (using axle box acceleration measurements and rail video images) and the prior knowledge of the railway track. The approach provides an...

Influencing factors for condition-based maintenance in railway tracks using knowledge-based approach

In this paper, we present a condition-based maintenance decision method using<br/>knowledge-based approach for rail surface defects. A railway track may contain a considerable number of surface defects which influence track maintenance decisions. The proposed method is based on two sets of maintenance decision factors i.e. (1) defect detection...

Computation of stress intensity factors in an initiating RCF crack using a 3D modelling approach

Development of a New Downscale Setup for Wheel-Rail Contact Experiments under Impact Loading Conditions

A new downscale test rig is developed for investigating the contact between the wheel and rail under impact-like loading conditions. This paper presents the development process of the setup, including review and synthesis of the potential experimental techniques, followed by scalability, mechanical and operational analysis of the new setup. The...

A new small-scale test rig for the wheel-rail contact studies

Laboratory simulation of martensite formation of white etching layer in rail steel

White etching layer (WEL) is a frequently observed microstructural phenomenon in rail surface, formed during dynamic wheel/rail contact. It is considered as one of the main initiators for rolling contact fatigue cracks. There are several hypotheses for the formation mechanism of WEL. However, due to the complicated wheel/rail contact...

Computation of the flash-temperature at the wheel-rail contact using a 3D finite element model and its comparison with analytical methods

The coupled mechanical–thermal behaviour of wheel and rail materials under rolling contact is studied to determine the temperature rise due to the frictional heat. The wheel–rail frictional rolling contact problem is solved using the three–dimensional finite element (FE) method. The FE model considers the wheel tread–rail top contact with...

Nucleation of squat cracks in rail, calculation of crack initiation angles in three dimensions

A numerical model of wheel-track system is developed for nucleation of squat-type fatigue cracks in rail material. The model is used for estimating the angles of squat cracks in three dimensions. Contact mechanics and multi-axial fatigue analysis are combined to study the crack initiation mechanism in rails. Nonlinear material properties, actual...

Substantial Fatigue Similarity of a New Small-Scale Test Rig to Actual Wheel-Rail System

The substantial similarity of fatigue mechanism in a new test rig for rolling contact fatigue (RCF) has been investigated. A new reduced-scale test rig is designed to perform controlled RCF tests in wheel-rail materials. The fatigue mechanism of the rig is evaluated in this study using a combined finite element-fatigue prediction approach. The...

Scaling strategy of a new experimental rig for wheel-rail contact

A new small–scale test rig developed for rolling contact fatigue (RCF) investigations in wheel–rail material. This paper presents the scaling strategy of the rig based on dimensional analysis and mechanical modelling. The new experimental rig is indeed a spinning frame structure with multiple wheel components over a fixed rail-track ring,...

Residual fatigue life evaluation of rail at squats seeds using 3D explicit finite element analysis

A modeling procedure to predict the residual fatigue life of rail at squats seeds is developed in this article. Two models are involved: a 3D explicit Finite Element (FE) model to compute the stress and strain at squats in rail, and the J-S fatigue damage model to determine the residual fatigue life on the basis of the computed stress and strain...