Fatigue of additively manufactured Ti-6Al-4V using sub-sized samples

<br/>Additive manufacturing (AM) is quickly becoming one of the more popular methods to manufacture components made of Ti-6Al-4V in the aerospace and automobile industry due to its flexibility in producing complex geometries and reducing tooling costs. As the world of additive manufacturing is still relatively young, there is no globally...

A defect-based physics-informed machine learning framework for fatigue finite life prediction in additive manufacturing

Defects in additively manufactured materials are one of the leading sources of uncertainty in mechanical fatigue. Fracture mechanics concepts are useful to evaluate their influence, nevertheless, these approaches cannot account for the real morphology of defects. Preliminary attempts to exploit a more comprehensive description of defects can...

Damage Tolerant Design for Additive Manufacturing: An experimental study on the fatigue behaviour of stretch dominated AlSi10Mg multiple load path specimens

To expand the use of additive manufacturing in aerospace towards more critical applications, it is required to design parts in a damage tolerant context. Therefore, the damage tolerance of additive manufactured multiple load path structures is assessed by analysing the fatigue life and damage propagation of components with increasing redundancy....

Fatigue performance of auxetic meta-biomaterials

Meta-biomaterials offer a promising route towards the development of life-lasting implants. The concept aims to achieve solutions that are ordinarily impossible, by offering a unique combination of mechanical, mass transport, and biological properties through the optimization of their small-scale geometrical and topological designs. In this...

Fatigue Crack Propagation in Additively Manufactured and Functionally Graded Inconel 718

Additive Manufacturing (AM), commonly known as 3D printing, exemplifies the recently emerging processing methodologies that aim to substitute the conventional routes, such as to produce parts with complex geometries and eliminate expensive tooling. AM also allows high degree of freedom and rapid prototyping for functional part optimization. This...

Further studies into crack growth in additively manufactured materials

Understanding and characterizing crack growth is central to meeting the damage tolerance and durability requirements delineated in USAF Structures Bulletin EZ-SB-19-01 for the utilization of additive manufacturing (AM) in the sustainment of aging aircraft. In this context, the present paper discusses the effect of differentAMprocesses,...

Fatigue Behaviour of functionally graded Inconel 718 manufactured by selective laser melting

Functionally graded materials (FGMs) represent a new class of materials that consist of graded compositional and microstructural patterns allowing to tailor properties. Additive manufacturing (AM) or more commonly known as 3D-printing offers a paradigm shift in FGMs and engineering design due to its ability to produce components with complex...

Fatigue Crack Initiation Behaviour of Additive Manufactured Ti-6Al-4V

This master thesis investigates the effect of surface morphology of Selectively Laser Melted Ti-6Al-4V on fatigue performance. The literature study performed here iden- tifies roughness as one of three major causes for the decreased performance of the additive manufactured alloys (along side porosity and residual stresses). In order to eliminate...

Fatigue crack growth in Selective Laser Melted Ti-6Al-4V

This research investigates the effect of a varying build orientation and different heat treatment on the crack propagation properties of SLM Ti-6Al-4V. Both crack propagation rate and direction are investigated. Fatigue tests are performed with a constant cyclic load and single edge notch specimens. Ten unique types of specimens were tested by...