Effects of particle size distribution and blast velocity on furnace raceway transport behaviors and dynamic characteristics using DEM-CFD

An in-depth exploration of the reaction kinetics and thermo-chemical behaviors of the raceway can offer practical insights for optimizing the operations of blast furnace (BF), thus achieving a more effective iron and steel production process. In this study, the dynamic characteristics and the flow, heat and mass transfer behaviors in the BF...

Modelling of phenomena affecting blast furnace burden permeability using the Discrete Element Method (DEM) – A review

Bed permeability is a crucial factor in blast furnace efficiency and stability. The Discrete Element Method (DEM) has been used extensively to model material flow in different parts of the furnace and holds great potential for optimizing the permeability. The inherent computational load is the main bottleneck in using this method to provide...

Silicon in hot metal from a blast furnace, the role of FeO

Silicon [Si] in hot metal is an impurity acting in the steel shop as an energy source that is released by oxidation during oxygen blowing in the converter. Preferred silicon concentration in hot steel is typically 0.4 wt-% (± 0.1 wt-%), helping predictable and low-cost processing. In practice, the Si concentration is difficult to control and...

The effect of mineralogy and microstructure on sinter solid-state reduction

 Ironmaking in the blast furnace is a rather complex process, governed by the generation of multi-phases and fluid-flow conditions. It includes the reduction of iron ore pellet or sinter material towards producing metallic iron. The metallurgical behaviour of sinter and its reduction rate are controlled by its initial physical and chemical...

Analysis of a streaming video feed of a pulverized coal injection system

Danieli Corus supplies tailor-made solutions for the global steel industry. Cameras are used in tuyeres of blast furnaces to detect physical aspects and irregularities. No operator could monitor those videos all day, which is why video analyses are needed. A program is written to analyse a test video and give information about the temperature,...

Melting behaviour of iron ore pellet bed under nut coke mixed charge conditions

The melting and dripping behaviour of an iron ore pellet bed mixed with nut coke are investigated through a series of quenching, melting and dripping experiments. In the melting bed of iron ore pellets, nut coke acts as a frame to maintain the passage for the gas flow. The iron carburisation level of the pellet shell is found to control the...

Effect of nut coke addition on physicochemical behaviour of pellet bed in ironmaking blast furnace

One of the primary causes that limit the blast furnace productivity is the resistance exerted to the gas flow in the cohesive zone by the ferrous burden. Use of nut coke (10–40 mm) together with ferrous burden proves beneficial for decreasing this resistance. In present study, effect of nut coke addition on the olivine fluxed iron ore pellet...