Multiscale Characterisation of Staple Carbon Fibre-Reinforced Polymers

The aim of this study was to characterise the microstructural organisation of staple carbon fibre-reinforced polymer composites and to investigate their mechanical properties. Conventionally, fibre-reinforced materials are manufactured using continuous fibres. However, discontinuous fibres are crucial for developing sustainable structural...

On improving process efficiency and weld quality in ultrasonic welding of misaligned thermoplastic composite adherends

This paper evaluates the potential of changing the welding force and the compliance of the energy director (ED) to reduce the effects caused by misaligned adherends, which were: increased through-thickness heating, reduced size of welded area and increased heating time. In the methodology that was followed, we welded adherends misaligned by...

Consolidation of hybrid textiles for aerospace applications

Side-by-side hybrid textiles consist of layers of woven reinforcing fibres and thermoplastic fibres fabrics alternatively stacked on each other, as represented in Figure 1. Press moulding of side-by-side hybrid textiles is a manufacturing method where a near-net shape final part is produced in a single step, unlike pre-impregnated materials...

The effects of misaligned adherends on static ultrasonic welding of thermoplastic composites

Ultrasonic welding is a promising joining technique for thermoplastic composite parts. On the way towards upscaling and industrialisation of this technology, it is crucial to understanding how it is affected by manufacturing tolerances. The objective of the research presented in this paper was to investigate the influence that misaligned...

Characterising microstructural organisation in unidirectional composites

Understanding the three-dimensional variability of unidirectional composites is relevant to the material performance and the development of advanced material modelling strategies. This work proposes a new methodology for the characterization of unidirectional composites, showcased on carbon fibre/poly(ether-ether-ketone) tapes. Three...

Enhancing the fracture toughness of carbon fibre/epoxy composites by interleaving hybrid meltable/non-meltable thermoplastic veils

Interlaying thermoplastic veils into carbon fibre/epoxy composites has proved to significantly increase the interlaminar fracture toughness. The main toughening mechanism is thermoplastic fibre bridging for the non-meltable veils and matrix toughening for the meltable veils. Herein, to take advantage of different toughening mechanisms, hybrid...

Nanoengineering of fibre surface for carbon fibre-carbon nanotube hierarchical composites

We aim to enhance the carbon fibre (CF)-matrix interface by synthesizing carbon nanotubes (CNTs) on the surface of the CF, creating a hierarchical composite. A 12 nm thick aluminium oxide film applied by atomic layer deposition (ALD) provides protection of the CF from deterioration during CNT growth in a chemical vapour deposition (CVD)...