Feasibility of On-demand Additive Manufacturing of Spare Parts

Spare parts availability is crucial for extending the life of consumer products. However, long-term availability could lead to high stocks of spare parts, which might not be used. Instead, on-demand manufacturing of spare parts with additive manufacturing (AM) is a promising alternative. This paper presents a method to evaluate parts on their...

3D Printing for Repair: An Approach for Enhancing Repair

The availability and storage of spare parts are the main barriers to product repair. One possibility would be to 3D print spare parts, which would also enable the repair of products not intended to be repaired. Besides manufacturers, 3D printing spare parts is an interesting option for self-repair by consumers. However, the digitisation of...

Opportunities For 3D-printable Spare Parts: Estimations From Historical Data

The Sharepair project aims to decrease the waste of electronic and electric consumer products and increase their useful life, by supporting repair communities and scaling up citizen repairs through digital tools. One of the focus areas of this project is to support the discovery or manufacturing of spare parts. With a 3D CAD model of a part and...

Design Aspects in Repairability Scoring Systems: Comparing Their Objectivity and Completeness

The Circular Economy Action Plan adopted by the European Commission aims to keep value in products as long as possible through developing product-specific requirements for durability and repairability. In this context, various scoring systems have been developed for scoring product repairability. This study assessed the objectivity and...

3D Printing for Repair Guide

This guide takes the reader through the 3D Printing for Repair (3DP4R) process. It consists of guidelines and tools to create a 3D printable version of spare parts needed for a product repair. 3D printing a spare part is more than just printing the original part. Instead, it is an iterative process in which the part is analysed, redesigned,...

Faults in consumer products are difficult to diagnose, and design is to blame: A user observation study

The process of fault diagnosis is an essential first step when repairing a product: it determines the condition of the parts and identifies the origin of failure. We report on how product users go through the process of fault diagnosis in consumer products and the influence of design features on this process. Two groups of 12 participants were...