A Comprehensive Study on Measurement Accuracy of Distributed Fiber Optic Sensors Embedded within Capillaries of Solid Structures

Embedding fiber optic sensors (FOSs) within parts for strain measurement is attracting widespread interest due to its great potential in the field of structural health monitoring (SHM). This work proposes a novel method of embedding FOSs using capillaries within solid structures and investigates fiber positions and orientation uncertainties...

Delamination Size Prediction for Compressive Fatigue Loaded Composite Structures Via Ultrasonic Guided Wave Based Structural Health Monitoring

Under in-plane compressive load conditions, the growth of a delamination initially induced by an impact can be followed by a fast growth after a threshold level, which leads to a catastrophic failure in composite structures. To avoid reaching this critical level, it is essential to uncover the delamination size and growth pattern in real time....

Advanced Health Monitoring of Composite Structures Through Deep Learning-Based Analysis of Lamb Wave Data for Developing Health Indicators

A health indicator (HI) serves as an intermediary link between structural health monitoring (SHM) data and prognostic models, and an efficient HI should meet prognostic criteria, i.e., monotonicity, trendability, and prognosability. However, designing a proper HI for composite structures is a challenging task due to the complex damage...

Intelligent Health Indicators Based on Semi-supervised Learning Utilizing Acoustic Emission Data

Health indicators are indices that act as intermediary links between raw SHM data and prognostic models. An efficient HI should satisfy prognostic requirements such as monotonicity, trendability, and prognosability in such a way that it can be effectively used as an input in a prognostic model for remaining useful life estimation. However,...

Intelligent health indicator construction for prognostics of composite structures utilizing a semi-supervised deep neural network and SHM data

A health indicator (HI) is a valuable index demonstrating the health level of an engineering system or structure, which is a direct intermediate connection between raw signals collected by structural health monitoring (SHM) methods and prognostic models for remaining useful life estimation. An appropriate HI should conform to prognostic...

Assessment of the Measurement Performance of the Multimodal Fibre Optic Shape Sensing Configuration for a Morphing Wing Section

In this paper, with the final aim of shape sensing for a morphing aircraft wing section, a developed multimodal shape sensing system is analysed. We utilise the method of interrogating a morphing wing section based on the principles of both hybrid interferometry and Fibre Bragg Grating (FBG) spectral sensing described in our previous work....

Interpretable neural network with limited weights for constructing simple and explainable HI using SHM data

Recently, companies all over the world have been focusing on the improvement of autonomous health management systems in order to enhance performance and reduce downtime costs. To achieve this, the remaining useful life predictions have been given remarkable attention. These predictions depend on the proper designing process and the quality of...

The Need for Multi-Sensor Data Fusion in Structural Health Monitoring of Composite Aircraft Structures

With the increased use of composites in aircraft, many new successful contributions to the advancement of the structural health monitoring (SHM) field for composite aerospace structures have been achieved. Yet its application is still not often seen in operational conditions in the aircraft industry, mostly due to a gap between research focus...

Perception modelling by invariant representation of deep learning for automated structural diagnostic in aircraft maintenance: A study case using DeepSHM

Predictive maintenance, as one of the core components of Industry 4.0, takes a proactive approach to maintain machines and systems in good order to keep downtime to a minimum and the airline maintenance industry is not an exception to this. To achieve this goal, practices in Structural Health Monitoring (SHM) complement the existing Non...

Effects of high-amplitude low-frequency structural vibrations and machinery sound waves on ultrasonic guided wave propagation for health monitoring of composite aircraft primary structures

A reliable damage diagnostic by ultrasonic guided wave (GW) based structural health monitoring (SHM) can only be achieved if the physical interactions between wave propagation, the SHM system and environmental factors are fully understood. The purpose of this research was to gain knowledge about the effects of high-amplitude low-frequency...

Integrative approach for transducer positioning optimization for ultrasonic structural health monitoring for the detection of deterministic and probabilistic damage location

The concept of structural health monitoring has been introduced to ensure structural integrity during the design lifetime of a structure. The main objectives of structural health monitoring are to detect, locate, quantify, and predict any damage that occurs during this lifetime of the structure so that effective and efficient maintenance and...

Systematic multiparameter design methodology for an ultrasonic health monitoring system for full-scale composite aircraft primary structures

The successful utilization of guided wave-based structural health monitoring (SHM) for detailed quantitative diagnostic of damage in composite aircraft primary structures depends on the excitation frequency, geometry, and positioning of the piezoelectric transducers. This study proposes a novel methodology to consistently define those parameters...

Diagnostic of manufacturing defects in ultrasonically welded thermoplastic composite joints using ultrasonic guided waves

This article presents research about the propagation of ultrasonic guided waves in ultrasonically welded thermoplastic composite joints. The goal of the study was to understand the effect of weld manufacturing defects on guided wave transmission across the joint. Triangular energy-directors integrated into the lower composite adherends...

DeepSHM: A deep learning approach for structural health monitoring based on guided Lamb wave technique

In our previous work, we demonstrated how to use inductive bias to infuse a convolutional neural network (CNN) with domain knowledge from fatigue analysis for aircraft visual NDE. We extend this concept to SHM and therefore in this paper, we present a novel framework called DeepSHM which involves data augmentation of captured sensor signals...

Simultaneous position and displacement sensing using two fibre Bragg grating sensors

Over the years, many shape sensing methods have been developed with technologies including optical fibre, PZT and fringe projection. Among them, optical fibres have gained a lot of attention due to their unobtrusive nature when either surface mounted or embedded in the structure. Optical fibre Bragg gratings (FBG) are currently employed for...

Structural health monitoring data fusion for in-situ life prognosis of composite structures

A novel framework to fuse structural health monitoring (SHM) data from different in-situ monitoring techniques is proposed aiming to develop a hyper-feature towards more effective prognostics. A state-of-the-art Non-Homogenous Hidden Semi Markov Model (NHHSMM) is utilized to model the damage accumulation of composite structures, subjected to...

Transducer Placement Option of Lamb Wave SHM System for Hotspot Damage Monitoring

In this paper, we investigated transducer placement strategies for detecting cracks in primary aircraft structures using ultrasonic Structural Health Monitoring (SHM). The approach developed is for an expected damage location based on fracture mechanics, for example fatigue crack growth in a high stress location. To assess the performance of the...

Experimental assessment of the influence of welding process parameters on Lamb wave transmission across ultrasonically welded thermoplastic composite joints

One of the advantages of thermoplastic composites relative to their thermoset counterparts is the possibility of assembling components through welding. Ultrasonic welding in particular is very promising for industrialization. However, uncertainty in the fatigue and fracture behaviour of composites is still an obstacle to the full utilisation...