In MW-sized wind turbines, the most widely-used generator is the wound rotor induction machine, with a partially-rated voltage source converter connected to the rotor. This generator is a significant cause of wind turbine fault modes. In this paper, a harmonic time-stepped generator model is applied to derive wound rotor induction generator electrical & mechanical signals for fault measurement, and propose simple closed-form analytical expressions to describe them. Predictions are then validated with tests on a 30 kW induction generator test rig. Results show that generator rotor unbalance produces substantial increases in the side-bands of supply frequency and slotting harmonic frequencies in the spectra of current, power, speed, mechanical torque and vibration measurements. It is believed that this is the first occasion in which such comprehensive approach has been presented for this type of machine, with healthy & faulty conditions at varying loads and rotor faults. Clear recommendations of the relative merits of various electrical & mechanical signals for detecting rotor faults are given, and reliable fault indicators are identified for incorporation into wind turbine condition monitoring systems. Finally, the paper proposes that fault detectability and reliability could be improved by data fusion of some of these electrical & mechanical signals.

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Determining the magnitude of particular fault signature components (FSCs) generated by wind turbine (WT) faults from current signals has been used as an effective way to detect early abnormalities. However, the WT current signals are time varying due to the constantly varying generator speed. The WT frequently operates with the generator close to the synchronous speed, resulting in FSCs manifesting themselves in the vicinity of the supply frequency and its harmonics, making their detection more challenging. To address this challenge, the detection of rotor electrical asymmetry in WT doubly fed induction generators, indicative of common winding, brush gear, or high resistance connection faults, has been investigated using a test rig under three different driving conditions, and then an effective extended Kalman filter (EKF) based method is proposed to iteratively estimate the FSCs and track their magnitudes. The proposed approach has been compared with a continuous wavelet transform (CWT) and an iterative localized discrete Fourier-transform (IDFT). The experimental results demonstrate that the CWT and IDFT algorithms fail to track the FSCs at low load operation near-synchronous speed. In contrast, the EKF was more successful in tracking the FSCs magnitude in all operating conditions, unambiguously determining the severity of the faults over time and providing significant gains in both computational efficiency and accuracy of fault diagnosis.@en