Porous asphalt (PA) pavements are widely employed in areas with wet climates. As particle enhancement inclusions in asphalt mastic, mineral fillers play essential roles in improving the performance of PA pavements. This study developed a coupled multiscale finite element (FE) model, involving the mesostructure of PA mixture and PA pavement. Four types of mastic properties were employed with four mineral fillers (Granodiorite, Limestone, Dolomite, and Rhyolite) in the mesoscale portion of the pavement model to analyse the effects of filler types on the performance of pavements. The performances (load-bearing capacity, rutting resistance, and ravelling resistance) of pavements with different fillers were identified and ranked, and their correlations with the chemical components of the four fillers were analysed. The computational results showed that pavements with Rhyolite and Granodiorite fillers have higher load-bearing capacities and rutting resistance, while the Limestone and Dolomite fillers can improve the ravelling resistance of the PA pavements. In the correlation analysis, the chemical components Al₂O₃ and SiO₂ play dominant roles in improving the load-bearing capacities and rutting resistance of the PA pavements, and the fillers with high percentages of CaO can improve the ravelling resistance of the PA pavements.

Cracks are one of the main problems that plague road workers. A correct understanding of the internal crack propagation mechanism of asphalt pavement will help road workers evaluate the road’s working status more comprehensively and make more reasonable decisions in design, construction, and maintenance work. This paper established a three-dimensional asphalt pavement layered model using the software ABAQUS and fracture mechanics theory and the extended finite element method were used to explore the mechanical response of the pavement base layer’s preset reflective cracks. This paper investigated the influence of the modulus of each layer, vehicle load on the principal stress, shear stress, J-integral, and two stress intensity factors (K1, K2) during the pre-determined crack propagation process of the pavement base layer, and the entropy method was used to analyze the above-mentioned mechanical response. The results show that the main factor affecting the propagation of reflective cracks on asphalt pavements is the modulus of the bottom surface layer. However, from a modeling perspective, the effect of increasing load on crack growth is obvious. Therefore, in terms of technical feasibility, the prevention of reflective cracks should still be achieved by controlling the driving load and prohibiting overloading.

Crumb rubber modified bitumen (CRMB) can be regarded as a binary composite system in which swollen rubber particles are embedded in the bitumen matrix. The current study aims to further improve the prediction accuracy of micromechanical models for CRMB by considering the interparticle interactions. To accomplish this goal, two different strategies were used. Firstly, the (n+1)-phase model was applied to the CRMB system by considering the multilayer properties of swollen rubber particles. Secondly, a new micromechanical scheme called the J-C model was used to account for the interparticle interaction issue. Results show that the (n+1)-phase models slightly increase the prediction accuracy but the underestimation of complex modulus at lower frequencies remains unsolved. The J-C model remedies the underestimation of modulus in the low-frequency range by other models and provides an overall improvement for the relative prediction accuracy by properly addressing the interparticle interactions from the perspective of particle configuration.

Rubberized asphaltic materials have been frequently combined with warm-mix asphalt technologies to tackle the issues of high energy consumptions and emissions during construction. Effective and accurate characterization of binder properties is conducive to the improvement of long-term pavement performance. The current study aims to quantify the effects of rubber content and warm-mix additives on rutting and thermal cracking performance of crumb rubber-modified bitumen (CRMB), and explore the rubber and additives modification mechanisms and their impacts on the binder performance. CRMBs containing different rubber contents and warm-mix additives after long-term aging were subject to multiple stress creep and recovery (MSCR) tests and low-temperature frequency sweep tests using a dynamic shear rheometer (DSR) with 4-mm loading plate to investigate the high- and low-temperature performance, respectively. Rheological tests were also conducted on the bitumen and rubber phases of CRMB to understand the rubber modification mechanism. Results show that CRMB binders have superior rutting and thermal cracking resistance due to rubber modification. The improvement of high- or low-temperature performance is more prominent at higher rubber concentrations. The effects of warm-mix additives on the rutting and thermal cracking performance are different. Generally, the wax-based additive improves the rutting resistance but negatively affects the low-temperature performance. In contrast, the chemical-based additive has an opposite effect except for the high-temperature performance of neat bitumen. The stiffening of the bitumen phase and the contribution of swollen rubber particles in the bitumen matrix together contribute to the peculiar viscoelastic response of CRMB, i.e., stiffer/softer and more elastic at high/low temperatures. This modification mechanism explains the superior rutting and thermal cracking performance of CRMB.

Waste tire rubber has been incorporated into asphalt modification for decades due to its various benefits. There are two main mechanisms during bitumen–rubber interaction: rubber swelling and chemical degradation. This study surveys these two processes from the viewpoint of polymer science. The kinetics of rubber dissolution and thermodynamics of rubber swelling are discussed to provide a fundamental understanding of the interaction process and to demonstrate how optimisation of material selection and processing procedures can lead to the desired binder properties. Factors including the interaction conditions and raw material characteristics are analysed based on the previous theories and compared with experimental results.

Crumb rubber modified bitumen (CRMB) can be considered as a binary composite system where rubber particles are embedded in the bitumen matrix. The bitumen-rubber interaction process (mainly swelling) significantly changes the mechanical properties of both bitumen and rubber phases. This study aims to predict the complex moduli of CRMB binders with more representative constituent parameters using micromechanical models. To achieve this goal, frequency sweep tests using a dynamic shear rheometer were performed on the liquid phase of CRMB and swollen rubber samples to represent the essential properties of bitumen matrix and rubber inclusion. In addition, the numerical swelling model was developed to estimate the effective volume concentration of rubber after swelling. Results show that the liquid phases of CRMB are stiffer and more elastic than the neat bitumen while the swollen rubber is softer and more viscous than the dry rubber. The effective volume concentration of rubber can increase to 2.126 times as the blend percentage based on the finite element analysis. Using the liquid phase of CRMB binder and swollen rubber properties as the micromechanical model inputs yield more accurate predictions. The used four micromechanical models predict well at higher frequencies while underestimating the complex modulus at lower frequencies.

Aging during construction and in-service substantially changes the chemical composition and physical properties of bitumen thereof influences the performance of asphalt pavements. The modification of bitumen by crumb rubber modifier (CRM) significantly increases the complexity of the aging mechanism and is expected to improve the aging resistance of bitumen. This study aims to investigate the effects of laboratory short-term and long-term aging on the chemistry and rheology of crumb rubber modified bitumen (CRMB). Neat bitumen and CRMB with four different CRM contents were studied. Fourier transform infrared spectroscopy and dynamic shear rheometer were employed to measure the change in the chemical composition and rheological properties of binders at different aging states. Bitumen hardening, which was rheologically revealed by the frequency sweep and multiple creep recovery test results, was also reflected in the growth of carbonyl and sulfoxide functional groups. In addition, the aliphaticity and aromaticity indices of binders before and after aging were also investigated. CRMB binders showed improved aging resistance compared to neat bitumen as reflected by the decreased carbonyl and sulfoxide indices as well as the lower change in rheological parameters. Higher resistance against aging was achieved when increasing the CRM content. The results also highlight the correlation between chemistry and rheology of bitumen. Among six selected mechanical parameters of binder, the non-recoverable creep compliance and percent recovery show better correlations with the combined chemical aging index (sum of carbonyl and sulfoxide indices) than the parameters derived from the linear viscoelastic region.

One of the main drawbacks of crumb rubber modified bitumen (CRMB) is the storage stability issue. The storage instability of CRMB impedes its further application. This study aims to develop a robust methodology to evaluate the storage stability of CRMB binders using both mechanical and morphological tests. The effects of rubber contents (0, 5%, 10%, 15%, 22% by weight of bitumen) and different non-foaming warm-mix additives (wax-based and chemical-based additives) on the storage stability of CRMB were investigated. Laboratory tests were also performed on the constituents of CRMB to have a deep understanding of the mechanism of storage instability. Standard tube separation tests were conducted on different binders. Both rheological tests and X-ray computed tomography (CT) scan tests were performed on the binder samples collected from different parts of the tube test. Separation indices were developed based on the difference in mechanical property and rubber content from the tube samples respectively. Results show that CRMB with a higher rubber content is more storage stable than that with a lower rubber content. The addition of warm-mix additives is detrimental to the storage stability of the studied CRMB. Rheological tests were performed on the individual constituents of CRMB (i.e., bitumen phase and rubber phase) to understand better the dynamic asymmetry potentially existing within the unstable CRMB binder. Results show that the residual bitumen becomes stiffer while the swollen rubber becomes softer after interaction because of the preferential absorption of light components of bitumen by rubber. The dynamic asymmetry existing between the bitumen phase and the rubber phase of CRMB results in storage instability. When the bitumen phase has similar dynamic properties as the rubber phase, the resulted binder system will be stable. It is possible to manipulate raw material properties and interaction conditions to achieve the desired crossover between two phases of CRMB and hence obtain a storage-stable CRMB blend.

Advances related to the use of solubility parameters and free energy theory for the phase behaviour study of polymer-modified bitumen (PMB) are reviewed in this paper. The origin and effects of PMB phase behaviour are criticised with a focus on PMB storage stability, morphology and swelling ratio. An overview of the solubility approach for studying PMB is given regarding the historical and future developments. Free energy expressions for PMB systems are analysed, including the free energy of mixing, elastic free energy and gradient energy. The kinetic aspects are discussed with respect to the diffusion and flow processes. It is indicated that the solubility bodies in the three-dimensional Hansen space and their degree of intersection can be useful for analysing the PMB thermodynamic equilibrium and thus storage stability. But they give no indication by themselves on the PMB morphology. With solubility parameters linked to the PMB free energy, however, an integrated thermodynamic approach can assist in understanding both PMB storage stability and morphology comprehensively. Due to the chemical complexity of bitumen and certain modifiers, the solubility body centres and radiuses should be both considered for a proper expression of the polymer-bitumen interaction in PMB. A hypothetical dilution process can simplify this process, but with limitations. The introduction of elastic free energy may lead to a new and more realistic expression of free energy for PMB system. With this overview, it is expected that a preliminary foundation is established towards a comprehensive and realistic thermodynamic framework for interpreting and predicting PMB phase behaviour.

Pyrolytic carbon black (CB _p ) from scrap tire pyrolysis is a potential modifier for the bitumen industry. Binders containing different contents of CB _p were prepared and experimentally investigated to examine the effects of CB _p on the electrical and thermal conductivity, conventional physical properties, rheological properties, high-temperature antirutting performance, aging resistance, and storage stability. Laboratory test results indicated that the incorporation of CB _p effectively improves the electrothermal properties, rheological properties, high-temperature rutting resistance, and aging resistance. It also increases the viscosity and decreases the storage stability of bitumen. The study confirms that CB _p -modified bitumen with proper selection of content can be a multifunctional paving material.

In recent years, transportation agencies and the general public alike are demanding increased considerations of sustainability in transport infrastructure. Warm mix asphalt (WMA) is developed for reducing energy consumptions and emissions in asphalt paving industry. In addition, the use of rubberized asphalt concrete (RAC) has proven to be economically and environmentally sound and effective in improving the performance of pavements around the world. The combination of WMA and RAC, namely WarmRAC, is a novel and promising paving technology that can realize pavement sustainability from principles to practices. This study summarizes the best practices and recent research findings on warm mix rubberized asphalt concrete, including mix design, construction techniques, performance evaluation, feasibility of recycling, and environmental and economic benefits. Although most research findings to date about WarmRAC are positive, it still has a long way for WarmRAC to be fully adopted worldwide. Therefore, life cycle assessment including environmental and economic impacts, and long-term performance of WarmRAC need further research with involvement of transportation agencies, industry and academia.

Warm mix asphalt (WMA) technology has been increasingly utilised in rubberised asphalt pavements to reduce the production and compaction temperatures and the incidental fumes and odours. This study aims to investigate the high, intermediate and low-temperature performance of crumb rubber modified asphalt binders containing WMA additives. The asphalt-rubber interactions under various mixing combinations of temperature and time were investigated through both microscopic and mechanical methods to obtain the optimum mixing procedure. The effects of WMA additives (wax-based and chemical-based products) on the binder performance were investigated by multiple stress creep and recovery (MSCR) test, linear amplitude sweep (LAS) test and low-temperature frequency sweep test. Results show that rubberised asphalt binders significantly improve the binder performance of base asphalt at different temperature ranges. The effects of WMA additives on binder performance varied with base asphalt and rubberised asphalt binder. In addition, the nonrecoverable compliance difference was found not suitable to characterise the stress sensitivity of rubberised binders and the difference in the nonrecoverable compliance for an incremental change in applied stress was proved to be a more accurate alternative. For the cyclic LAS test, the failure energy was found to have a strong correlation with the predicted fatigue life using simplified viscoelastic continuum damage analysis and therefore can be considered as a simple indicator for binder fatigue performance ranking. Relaxation modulus and rate derived from low-temperature frequency sweep tests produced comparable results for ranking the low-temperature performance of different binders. It is feasible and promising to use a unified DSR test methodology to characterise the binder performance covering the whole service temperature range.