Municipal solid waste incineration (MSWI) bottom ash, due to its high mineral content, presents great potential as supplementary cementitious material (SCM). Weathering, also known as aging, is a treatment process commonly employed in waste management to minimize the risk of heavy metal leaching from MSWI bottom ash. Using weathered MSWI bottom ash to produce blended cement pastes is considered as a high-value-added and sustainable waste disposal solution. However, a critical challenge arises from the metallic aluminum (Al) in weathered MSWI bottom ash, which is known to induce detrimental effects such as volume expansion and strength loss of blended cement pastes. While most metallic Al in weathered MSWI bottom ash can be removed with eddy current separators in metal recovery plants, the residual metallic Al, owing to its small particle size, cannot be removed with the same technique. This study is dedicated to addressing this issue. An in-depth analysis was conducted on residual metallic Al embedded in weathered MSWI bottom ash particles, aiming to guide the removal of this metal. This analysis revealed that mechanical removal was the most suitable method for extracting metallic Al. The specific processes and mechanisms underlying this method were elucidated. After reducing metallic Al content in weathered MSWI bottom ash by 77 %, a significant improvement in the quality of blended cement pastes was observed. This work contributes to the broader adoption of mechanical treatments for removing residual metallic Al from weathered MSWI bottom ash and facilitates the application of treated ash as SCM.

Remarkable attention from both academia and industry has been attracted to extrusion-based 3D concrete printing (3DCP) during the last decade. Many companies in the Netherlands, e.g., Royal BAM Group, CyBe, Twente Additive Manufacturing, and Bruil, are attempting to implement this technology in practice. 3DCP is the focused digital concrete manufacturing technique in this study. The development of printable cementitious composites is possibly the most critical aspect in 3DCP. Compared to mold-cast concrete process, several essential material parameters need to be controlled in 3DCP process, i.e., pumpability, extrudability, buildability, and others. Conventional materials technology appears to have limited resources to offer for further enhancing the capabilities of 3D printing. Therefore, there is a dire need for adopting non-conventional materials solutions for which nanomaterials can play a vital role. Controlling the rheology is the key to successful 3DCP, as achieving dimensional stability and the minimum required mechanical properties in green state are the main challenges. Furthermore, achieving a required strength development rate and enabling smart monitoring of the 3DCP are the other goals that are desired in designing such materials. Recent research shows that successful modification of cementitious materials can be achieved by incorporating nanomaterials in the materials design for the enhanced fresh and hardened state properties. In this chapter, a summary of these developments is compiled in the light of potential applications, safety issues, and technological challenges.

X-ray computer scanning tomography (CT scan) is an increasingly more available technique, which has been applied to material sciences for years. Although most of its use is qualitative for gaining insights on material behavior, quantitative analysis for estimations of deterioration rates is possible. This paper describes an unbiased, straightforward method to determine the amount of reinforcement lost to corrosion through the use of X-ray tomography without the need to remove the concrete cover. Other methods of assessment such as gravimetric analysis, half-cell potential, resistivity of mortar cover, corrosion current, and scanning electron microscopy (SEM) are used in the same samples for comparison. While the electrical and electrochemical tests are valuable to describe the state of the samples, those demonstrated poor capacity of determining the stage of corrosion of the reinforcement in terms of amount of material lost. Electron microscopy could determine how much of the reinforcement corroded with high accuracy; however, these results are deficient in representativity, being based on a single plane of the steel. X-ray tomography, while suffering from sample size limitation, could provide quantitative information on the total volume of material lost for each sample with far higher accuracy than indirect techniques, which is significant for the forensic determination of remaining life service of structures.

Recent studies have shown that concrete containing Phase Change Materials (PCM) with low transition temperatures may reduce the number of freeze/thaw cycles suffered by the cementitious composite in temperate climates. Nevertheless, the positive influence of such admixtures on the frost resistance of cement-based materials has not been directly shown, nor the negative. In this study, mortars with different contents of microencapsulated PCM by volume of cement paste were studied with regard to the progression of their internal and salt scaling damages during freeze/thaw cycles. X-ray micro tomography was used to monitor damage development and spatial distribution in the mortars. Furthermore, the pore system and microstructure of the PCM-modified mortars were characterized to unveil the causes of the observed macroscopic behavior during frost weathering. The results show that limited amounts of PCM in mortar, namely 10% by volume of cement paste, results beneficial for the frost and scaling resistance of the composite. Whereas, for larger PCM additions, like 30% by volume of paste, the changes in microstructure, porosity and mechanical strength brought in by these admixtures resulted in worsened performance against freeze/thawing cycles.