Copper and copper-based catalysts can electrochemically convert CO₂ into ethylene and higher alcohols, among other products, at room temperature and pressure. This approach may be suitable for the production of high-value compounds. However, such a promising reaction is heavily burdened by the instability of copper during CO₂ reduction. To date, non-copper catalysts have also failed to supplant the activity and selectivity of copper, leaving CO₂-to-C₂ electrolysis in the balance. In this Perspective, we discuss copper catalyst instability from both the atomistic and the microstructure viewpoint. We motivate that increased fundamental understanding, material design and operational approaches, along with increased reporting of failure mechanisms, will contribute to overcoming the barriers to multi-year operation. Our narrative focuses on the copper catalyst reconstruction occurring during CO₂ reduction as one of the major causes inducing loss of C₂ activity. We conclude with a rational path forward towards longer operations of CO₂-to-C₂ electrolysis.

Despite substantial progress in the electrochemical conversion of CO₂ into value-added chemicals, the translation of fundamental studies into commercially relevant conditions requires additional efforts. Here, we study the catalytic properties of tailored Cu nanocatalysts under commercially relevant current densities in a gas-fed flow cell. We demonstrate that their facet-dependent selectivity is retained in this device configuration with the advantage of further suppressing hydrogen production and increasing the faradaic efficiencies toward the CO₂ reduction products compared to a conventional H-cell. The combined catalyst and system effects result in state-of-the art product selectivity at high current densities (in the range 100-300 mA/cm²) and at relatively low applied potential (as low as-0.65 V vs RHE). Cu cubes reach an ethylene selectivity of up to 57% with a corresponding mass activity of 700 mA/mg, and Cu octahedra reach a methane selectivity of up to 51% with a corresponding mass activity of 1.45 A/mg in 1 M KOH.