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Recipe-Based Engineering and Operator Support for Flexible Configuration of High-Mix Assembly

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Author: Verhoosel, J.P.C. · Bekkum, M.A. van
Type:article
Date:2017
Publisher: Springer New York LLC
Source:Lödding, H.Riedel, R.Thoben, K.D.Cieminski, G. vonKiritsis, D., IFIP WG 5.7 International Conference on Advances in Production Management Systems, APMS 2017. 3 September 2017 through 7 September 2017, 513, 363-371
series:
IFIP Advances in Information and Communication Technology
Identifier: 781338
doi: doi:10.1007/978-3-319-66923-6_43
ISBN: 9783319669229
Keywords: Modular and adaptive instructions · Operator support · Recipe-based manufacturing · Assembly machines · Flexible manufacturing systems · Industrial management · Manufacture · Adaptive instruction · Engineering process · Flexible assembly lines · Flexible manufacturing · Information collections · Manufacturing ontology · Operator support · Operator support system · Assembly · ICT · MNS - Media & Network Services · TS - Technical Sciences

Abstract

Nowadays, manufacturers must be increasingly flexible to quickly produce a high mix of on-demand, customer-specific, low volume product types. This requires flexible assembly lines with operators that are well-supported in their constantly changing assembly task, while producing high-quality, first-time-right, zero-defect products. Information coming from various supporting systems, such as ERP, MES and operator support systems, needs to be combined by the operator that configures the assembly line with materials, instructions and machine initialization settings. In this paper, we present a knowledge model that captures the main concepts and their relations in flexible manufacturing to deal with these challenges. This model is constructed by integrating existing manufacturing ontologies and can be used as the basis for information collection, exchange and analysis in information systems used in flexible manufacturing. The model supports (1) easy definition of recipe-based manufacturing instructions for engineers and operators, and (2) flexible, modular and adaptive support for human/cobot instructions. We also describe a demonstration set-up with an existing operator support system (OPS) in which the recipe concept is used in the engineering process to easily reuse existing modular components for assembling different product types.