Design and experimental evaluation of an energy harvesting system to power the control system of lower limb prostheses

Master thesis (2024)

Authors

J.E. Smits Mechanical Engineering

Contributors

G. Smit Medical Instruments & Bio-Inspired Technology - Mechanical, Maritime and Materials Engineering (supervisor 1)
B. van der Windt Medical Instruments & Bio-Inspired Technology - Mechanical, Maritime and Materials Engineering (supervisor 1)
Faculty
Mechanical Engineering
Copyright: © 2024 Jurriën Smits
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Published Date

29-02-2024

Language

English

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Faculty

Mechanical Engineering

Abstract

Energy harvesting has gained lots of interest over the past few decades. This study explores the application of energy harvesting in lower limb prosthetic devices. The control system of a lower limb prosthesis includes sensors, wireless
systems and other active components which all require battery power. In order to save some of this battery power, reduce weight, and have the devices have a longer runtime, a form of energy regeneration is desired. Therefore the goal of
this study is to design and experimentally evaluate an energy harvesting system to power the control system of lower limb prostheses. The final prototype is designed following the process of setting up functional requirements, constraints and wishes. This leads to three derived concepts. After an evaluation against performance criteria and an in-depth evaluation concerning the power output, the compliant spring design is chosen to be worked out further and evaluated with a newly designed vibration shaker table. The relevant findings are laid out in the results. From these findings, interpretations and implications are discussed further, concerning advantages and limitations of the energy harvesters and the experiment. Results from the conducted experiment show a peak power output of 25.8 mW at an input amplitude of 12 mm and a frequency of 9 Hz. A power mass ratio of 0.21W/kg is achieved. The design meets the power demand requirements to power microprocessors and sensors of the control system of a lower limb prosthesis and extends runtime with 15.7%. However it is still important to investigate the power requirements for state of the art lower limb prostheses. Furthermore, it is recommended to improve overall efficiency in future studies, compare the results with state of the art energy harvesters based on vibrations, and execute a gait test for further design validation. The results from this study demonstrate comparable data and present the innovations possible in prosthesis design and the advancements in utilizing ambient power sources for energy harvesting. Enhancing the overall efficiency of this design, and promoting comparable results to other designs in the existing literature, could emphasize on the potential of energy harvesting applications.