Long-term outdoor stress corrosion testing of overaged 7000 series aluminium alloys

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Abstract

Long-term outdoor stress corrosion tests were executed on overaged 7000 series aluminium alloy plate and forgings. Plate material of the alloys 7010-T7651, 7010-T7451 and 7075-T7351 exhibited an excellent resistance to SCC. PM alloy X7091-T7E69 forgings combined a higher strength with superior SCC resistance as compared to IM alloy forgings. The SCC resistance of forgings of the alloys 7075-T73 and 7050-T74 was substantially better than that of forgings of the alloys 7175-T74, 7010-T74 and AZ74.61. When strength was taken into account only the SCC propagation resistance of 7010-T74 was clearly inferior to that of the other alloys. Accelerated laboratory tests did not always enable a correct prediction of the SCC resistance; this emphasizes the importance of verification of laboratory tests by testing in a more realistic environment, especially for classification of new materials. SCC growth was affected by corrosion product wedging which may also occur in aircraft structures and complicates prediction of SCC growth.

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