In this article, an efficient multi-objective optimization strategy for the Halbach array permanent magnet synchronous machine (PMSM) is developed by taking into consideration the nonlinear B-H behavior of soft magnetic materials. Based on the harmonic modeling (HM) technology, the electromagnetic performances (EPs) of the Halbach array PMSM can be computed. To specifically model the local magnetic saturation, the stator teeth are separated into several annular layers, and each tooth is further divided into several regions along the tangential direction. Then, the parameters of the Halbach array PMSM are optimized utilizing combined nonlinear semi-analytical model (SAM) and non-dominated sorting genetic algorithm II (NSGA-II). To validate the effectiveness and accuracy of the developed optimization scheme, a Halbach array prototype is then manufactured in accordance with the optimization results. The multi-objective rapid optimization strategy developed in this article, which includes but is not limited to Halbach array permanent magnet (PM) machines, serves as a reference for the design and optimization of various PM machines.

In this article, a nonlinear semianalytical model (SAM) is presented to predict the magnetic field distribution (MFD) and electromagnetic performances (EPs) in the cubic spoke-type permanent magnet (PM) machine. To model the rectangular PMs, the rectangular PM is simplified as a combination of fan-shaped regions with different arc angles. Then, the MFD and EPs of the cubic spoke-type machines can be obtained by the harmonic modeling technique. Particularly, the saturation of the magnetic bridges is considered by the nonlinear iterative algorithm. The proposed nonlinear SAM is studied on a 12-slot/8-pole cubic PM prototype, and the nonlinear finite element model and experiment verify its correctness. The main contribution of this article is to present a general analytical modeling method for cubic spoke-type PM machines and consider the magnetic saturation of magnetic bridges.

In this article, we propose a novel nonlinear semianalytical model (AM) for the magnetic field calculation of electric machines. The nonlinear properties and local saturation effect of the iron part are taken into consideration in Cartesian coordinates, which is the main contribution of the proposed model. Thus, high accuracy of electromagnetic field results can be obtained with the low computational time cost. The model is developed based on the harmonic modeling technique by solving Maxwell's equations. The detailed theoretical derivations, which use the complex Fourier series and the Cauchy product, are presented. To verify the proposed model, an axial flux permanent-magnet (PM) machine is selected to be investigated. Both finite-element model and experimental results agree well with that of the proposed model. Moreover, the nonlinear AM has potential application for other types of PM electrical motor in Cartesian coordinates, such as flat PM linear machines.

This article proposes a nonlinear semianalytical model (SAM) of the multiphase Halbach array axial flux permanent-magnet motor (AFPMM) to speed up the computation of its magnetic field. Compared to the existing analytical models, the proposed nonlinear SAM can directly consider magnetic saturation to obtain more accurate results. To this end, the multiphase Halbach array AFPMM is equivalent to several 2-D models by the quasi-3-D method under the Cartesian coordinate system. Then, the nonlinear SAM is developed by using the convolution theorem and the fast Fourier factorization. The proposed nonlinear SAM is studied on a five-phase Halbach array AFPMM with different rotors, and the nonlinear finite element (FE) model and experiment verify its effectiveness. The proposed SAM is computationally efficient and accurate, and it is also applicable to other types of multiphase Halbach array permanent magnet (PM) electrical motors in Cartesian coordinates.

To facilitate the active magnetic bearing (AMB) design and analysis, an accurate and fast model that considers both rotor eccentricity and the saturation effect is necessary. In this article, a novel hybrid analytical model (HAM) for effective calculation of the magnetic field of the AMB is proposed. Eccentricity and local saturation are considered in the proposed HAM. In the proposed HAM, the stator and rotor are modeled by elementary subdomains (ESDs) and the air-gap is modeled by magnetic equivalent circuit (MEC). Direct coupling between the solutions in the ESD regions with MEC completes the whole model matrices. Compared to the existing literature, the proposed model considers both the rotor eccentricity and material nonlinearity. The effectiveness and accuracy of the proposed HAM are validated by both the finite element model and experimental results. The results show that the proposed HAM can accurately predict the magnetic quantities of the AMB.

In this article, a new analytical model for predicting the magnetic field of the U-shaped interior permanent magnet motor (IPMM) is proposed. In the polar coordinates, rectangular permanent magnets are equivalent to the combination of consistent fan-shaped subdomains, and after that, the Laplace or Poisson equation of each solution domain can be obtained. Furthermore, based on the harmonic modeling (HM) technique, the saturation characteristics of the magnetic bridge are accurately considered, and then its magnetic field distribution (MFD) and electromagnetic performances (EPs) can be obtained. The approach proposed in this article includes but is not limited to U-shaped IPMMs, and it can also be applied to spoke-type or V-shaped IPMMs with a minor modification.

In this article, a new analytical model for predicting the magnetic field of the U-shaped interior permanent magnet motor (IPMM) is proposed. In the polar coordinates, rectangular permanent magnets are equivalent to the combination of consistent fan-shaped subdomains, and after that, the Laplace or Poisson equation of each solution domain can be obtained. Furthermore, based on the harmonic modeling (HM) technique, the saturation characteristics of the magnetic bridge are accurately considered, and then its magnetic field distribution (MFD) and electromagnetic performances (EPs) can be obtained. The approach proposed in this article includes but is not limited to U-shaped IPMMs, and it can also be applied to spoke-type or V-shaped IPMMs with a minor modification.

In recent years, axial flux permanent magnet (AFPM) machines with pancake shape, compact construction, high efficiency and high power density have gained increasing interests of many researchers. Extensive literatures which involving a variety of AFPM machines topologies in different areas have appeared. This paper describes various conventional stator and rotor structures and several special ones of the AFPM machines, compares performance characteristics of the AFPM machines and the traditional radial flux permanent magnet (RFPM) machines, analyses the AFPM machine design and analysis methods and discusses the AFPM machines for different areas researches and applications. Finally, development trends of the AFPM machine related technologies are summarized and prospected.

This article proposes a hybrid analytical model (HAM) for predicting ac copper losses in hairpin windings. The HAM combines the nonlinear semi-analytical model (SAM) and the 1-D ac copper loss computation model to solve the inaccurate boundary solutions of the 1-D ac copper loss computation model when magnetic saturation occurs in the stator teeth. The HAM is used to study the ac losses of the hairpin windings with four different conductor arrangements under different current excitation conditions, and the versatility of the HAM is verified. The HAM has high calculation accuracy, and the calculation speed is 66% faster than the finite element (FE) model. The primary contribution of this research is to present a quick and simple approach for accurately predicting ac copper losses in hairpin windings with arbitrary conductor arrangements.

This article proposes a hybrid analytical model (HAM) for predicting ac copper losses in hairpin windings. The HAM combines the nonlinear semi-analytical model (SAM) and the 1-D ac copper loss computation model to solve the inaccurate boundary solutions of the 1-D ac copper loss computation model when magnetic saturation occurs in the stator teeth. The HAM is used to study the ac losses of the hairpin windings with four different conductor arrangements under different current excitation conditions, and the versatility of the HAM is verified. The HAM has high calculation accuracy, and the calculation speed is 66% faster than the finite element (FE) model. The primary contribution of this research is to present a quick and simple approach for accurately predicting ac copper losses in hairpin windings with arbitrary conductor arrangements.

This paper investigates the electromagnetic and thermal performances of the open-circuit air cooled high-speed permanent magnet motor (HSPMM) with Gramme ring windings. Take a 36 kr/min, 75 kW HSPMM as an example, the electromagnetic losses, in particular the rotor eddy current loss and the stator iron loss of the motor are calculated. The influences of switching frequency and air gap length on these losses are studied. Then, a computational fluid dynamics (CFD) model is composed to calculate its coolant flow parameters and the temperature distribution. Based on the CFD results, a lumped-parameter thermal network (LPTN) is created and verified. Then, a 24 kr/min, 140 kW prototype with the same structure and cooling configuration is designed using the LPTN. Experiments show that the calculated results are with reasonable accuracy. Finally, a sensitivity analysis is applied to the 140 kW prototype based on the LPTN to disclose the influences of different parameters on the rotor permanent magnet temperature rise.

This paper deals with stator winding design of induction motors for high efficiency. The stator winding type is an important factor to decide stator copper loss and stray loss of induction motors. After analyzing the effect of stator winding type and connection form on the losses of induction motors, some measures to improve stator winding design are proposed in order to reduce the losses of three-phase induction motors and therefore increase the efficiency, including the use of concentric low harmonic windings and Y-Δ mixed windings.

This paper presents the design, analysis and verification of a 150 kW, 24 krpm high speed permanent magnet motor (HSPMM). The HSPMM is a two-pole motor with Gramme ring windings, which can shorten the end winding length and improve the rotor stiffness. The design procedure based on analytical methods, including the rotor mechanical design, magnetic design and cooling design is described. Then a prototype designed by the proposed design techniques is further verified by numerical methods including finite element analysis (FEA) and computational fluid dynamics (CFD) and experiments.