Chuanxi Li
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The existing protection techniques for high-voltage direct-current (HVDC) grids suffer from several shortcomings such as high sampling frequency, poor robustness, and reliance on simulation for threshold setting. To solve these problems, this paper proposes a non-unit protection method for modular multilevel converter (MMC)-based HVDC grids using the curvatures of backward traveling waves. To this end, the propagation characteristics of traveling waves and the boundary characteristics of DC lines are first studied, then the analytical expressions of backward traveling waves are derived. Moreover, the curvatures of backward traveling waves are analyzed. On this basis, a non-unit protection method is proposed, including zone selection, disturbance identification, and pole selection. At last, with a protection platform and a real-time digital simulator (RTDS) platform of the MMC-HVDC grid, the accuracy and the robustness of the proposed protection method are verified. The results show that the protection method can correctly identify faults with different distances and resistance in 1 ms and has strong robustness against transition resistance, sampling frequency, boundary value, noise, system topology, and line parameters.
The prestressed concrete girder with corrugated steel webs is one of the most promising steel-concrete hybrid structures applied to highway and railway bridges, owing to its excellent mechanical properties and efficient material utilisation. Composite bridges with corrugated steel webs (CBCSWs) have undergone rapid development in China since 2005, resulting in remarkable technical progress in many aspects. A state-of-the-art review of CBCSWs in China is presented. Based on data collected for over 90 CBCSWs built in China during the years 2005-2018, characteristics relating to bridge span, structural type and construction methods are comprehensively analysed. Some mechanical issues regarding the design and construction of typical CBCSWs are elaborated to understand fully their structural performance and promote their development. Furthermore, a few representative CBCSWs are expounded in relation to their innovative structural design and construction techniques; their respective characteristics are highlighted. Finally, several conclusions are drawn and future research directions are predicted: the CBCSW is a competitive bridge solution when 80-200 m main spans are required; advanced materials, innovative structure types and advanced construction methods making good use of corrugated steel web are the source of its development. The experiences in this study can serve as a useful base for constructing more excellent and impressive CBCSWs.
Diaphragm cutouts are set to release redundant constraints and hence reduce weld fatigue at the connection of U-ribs to diaphragms in orthotropic steel decks. However, most fatigue cracks which originate from the edge of cutouts are in fact detected in the diaphragms. Therefore, a retrofit technology on cracked cutouts at the diaphragm is proposed and applied to the orthotropic steel box girder of a suspension bridge. Firstly, the stress concentration on the cutout is analyzed through refined finite element analyses. Furthermore, the fatigue cracked cutouts are retrofitted by changing their geometrical parameters. Thereafter, an optimized geometry and the size of diaphragm cutouts were confirmed and applied in the rehabilitation of a suspension bridge. On-site wheel load tests were carried out before and after retrofitting of the diaphragm cutout. The stress distributions along the edges of the cutouts and at the side of a diaphragm were measured under a moving vehicle. The stress spectra at two critical locations on the edge of a cutout was obtained under longitudinally and laterally moving vehicles. Finally, the fatigue life of the cutouts is assessed by the modified nominal stress method. The analytical and test results indicate that the wheel loads on the deck transmit stress to the diaphragms through the U-ribs, during the load transmission process, the stress flow is obstructed by diaphragm cutouts, resulting in local stress concentrations around the cutouts. In addition, the overall size of the cutouts should be small, but the radius of the transition arc should be large, thus the stress flow will not be obviously obstructed. After the retrofitting of the cutouts by improved geometry, the maximum stress decreases by 87.6 MPa, which is about 40% of the original stress. The equivalent constant amplitude stress is reduced by 55.2% when the lateral position of the wheel loads is taken into consideration. Based on the stresses obtained by finite element analysis (FEA) and experimental tests, the fatigue lives of the original cutouts are 1.7 and 4.9 years, respectively, which increase to 78.1 and 155.5 years, respectively, after the cutouts were retrofitted, which indicates that the improved geometry and retrofit technology can enhance the fatigue performance and extend the fatigue life of diaphragm cutouts with fatigue cracks.
Residual stresses change the stress ratio of fluctuating stresses, hence seriously affect the fatigue life of orthotropic steel decks (OSDs) under traffic loading. Residual stress distributions near the U rib-diaphragm joints are very complicated and need to be investigated further. In this paper, a systematic method has been proposed for calculating the residual stress field in the joint of U rib and diaphragm due to thermal cutting and welding. Firstly, a mathematical model of cutting heat sources was established to predict the temperature field. Then, a numerical elastoplastic thermomechanical model was built to predict the residual stress evolutions in a diaphragm-rib joint through the whole fabrication process involving flame cutting and welding. Moreover, the simulated temperature contours at the fusion zone and the residual stress distributions in the rib-diaphragm joint were compared and verified against the experimental ones. The numerical results showed a great agreement with the experimental ones, indicating that the heat source model can be used to accurately predict the temperature field during flame cutting. Finally, the validated numerical model was utilized to conduct parametrical analyses on the effects of thermal processing rates, e.g., the cutting and welding speeds and on the residual stress distribution in the rib-diaphragm joint. The results indicate that a faster cutting speed and a slower welding speed can decrease the residual stress magnitude at the rib-diaphragm joints and reduce the high-stress zone near the diaphragm cutouts.
Owing to the superior mechanical performance and material efficiency, the combination of prestressed concrete (PC) slabs and corrugated steel webs (CSW) as PC girder with CSWs (PCGCSW) is extensively applied to railway and highway bridges. To overcome the shortcomings of traditional balanced cantilever construction (TBCC) of PCGCSW, reduce environmental impact, and promote sustainable construction, a novel asynchronous-pouring-construction (APC) technology is introduced in this paper. This improved method makes full use of the excellent shear capacity of the corrugated steel webs (CSWs) to support the hanging basket, increases the construction platforms to accelerate the construction speed. Based on a practical project of a long-span composite box girder bridge with CSWs in China, the construction process of the APC method is systematically introduced, and the structural safety and environmental sustainability of such bridge using APC technology are evaluated and compared with that using TBCC. The comparison results indicate that APC method can reduce the compressive stress of top concrete slab, but slightly increase the shear stress and deflection during the cantilever construction stage because the hanging basket is directly supported by CSWs. Besides, the weight of the improved handing basket in APC technology is reduced up to half in comparison that in TBCC. Accordingly, the APC technology saves a lot of energy consumption, reduces huge CO2 emissions for construction equipment, and shorts construction period. Therefore, the utilization of APRC technology can ensure the bridge's safety and reliability, effectively accelerate construction speed, reduce the construction load, decrease the environmental pollution, and save the engineering cost, which can be regarded as a sustainable and environmental-friendly construction method for composite bridges with CSWs.
Composite girder with corrugated steel web is one of the promising concrete-steel hybrid structures with superior properties and cost effectiveness widely applied in highway and railway bridges. The connection between concrete slabs and corrugated steel web is an important part of such composite structure. In order to improve pouring quality and durability of concrete for joint structure between corrugated steel webs and concrete lower slab, the validity of placing lower slab on the inner side of corrugated steel webs was confirmed and a new joint structure with perforated plate connectors was proposed. Push-out tests on proposed joint structure with different parameters including the welding width and the plate thickness were carried out to study their shear strength, shear stiffness, failure modes and relative slip characteristics. Subsequently, three-dimensional finite element models taking material non-linearity and nonlinear contact between steel and concrete interface into consideration were built and validated by the push-out tests. Afterwards, parametric studies were performed to further investigate the influences of geometrical parameters (such as width, height and thickness of perforated steel plate) and material parameters including steel yielding strength and concrete compressive strength on ultimate shear strength and failure mode of the joint structure. Analytical results indicate that the shear loading capacity is increased with the thickness, the width and height of perforated plate, and the compressive strength of concrete. However, steel yielding strength, presence or absence of perforating rebar, have a negligible effect on ultimate shear strength of the joint structure. Finally, prediction equations of shear capacity were provided and compared with experimental and numerical results. The calculated shear capacity agrees well with experimental and numerical ones, indicating provided analytical equations can accurately predict shear capacity for such novel joint structure.