Mycelium-based composites result from the growth of filamentous fungi on organic materials such as agricultural waste streams. These novel biomaterials represent a promising alternative for product design and manufacturing both in terms of sustainable manufacturing processes and circular lifespan. This study shows that their morphology, density, tensile and flexural strength, as well as their moisture- and water-uptake properties can be tuned by varying type of substrate (straw, sawdust, cotton), fungal species (Pleurotus ostreatus vs. Trametes multicolor) and processing technique (no pressing or cold or heat pressing). The fungal species impacts colonization level and the thickness of the air-exposed mycelium called fungal skin. Colonization level and skin thickness as well as the type of substrate determine the stiffness and water resistance of the materials. Moreover, it is shown that heat pressing improves homogeneity, strength and stiffness of the materials shifting their performance from foam-like to cork- and wood-like. Together, these results demonstrate that by changing the fabrication process, differences in performance of mycelium materials can be achieved. This highlights the possibility to produce a range of mycelium-based composites. In fact, it is the first time mycelium composites have been described with natural material properties.

Filamentous fungi colonize substrates by forming a mycelium. This network of hyphae can be used as a bio-based material. Here, we assessed the impact of environmental growth conditions and deletion of the hydrophobin gene sc3 on material properties of the mycelium of the mushroom forming fungus Schizophyllum commune. Thermogravimetric analysis showed that Δsc3 mycelium retained more water with increasing temperature when compared to the wild type. The Young's modulus (E) of the mycelium ranged between 438 and 913 MPa when the wild type strain was grown in the dark or in the light at low or high CO₂ levels. This was accompanied by a maximum tensile strength (σ) of 5.1-9.6 MPa. In contrast, E and σ of the Δsc3 strain were 3-4- fold higher with values of 1237-2727 MPa and 15.6-40.4 MPa, respectively. These values correlated with mycelium density, while no differences in chemical composition of the mycelia were observed as shown by ATR-FTIR. Together, genetic modification and environmental growth conditions impact mechanical properties of the mycelium by affecting the density of the mycelium. As a result, mechanical properties of wild type mycelium were similar to those of natural materials, while those of Δsc3 were more similar to thermoplastics.