Condensing boilers achieve higher efficiency than traditional boilers by using waste heat in flue gases to preheat cold return water entering the boiler. Water vapor produced during combustion is condensed into liquid form, thus recovering its latent heat of vaporization, leading to around 10–12% increased efficiency. Many countries have encouraged the use of condensing boilers with financial incentives. It is thus important to develop software tools to assess the correct functioning of the boiler and eventually detect problems. Current monitoring tools are based on boiler static maps and on large sets of historical data, and are unable to assess timely loss of performance due to degradation of the efficiency curve or water leakages. This work develops a set of fault detection and diagnosis tools for dynamic energy efficiency monitoring and assessment in condensing boilers, i.e. performance degradation and faults can be detected using real-time measurements: this real-time feature is particularly relevant because of the limited amount of data that can be stored by state-of-the-art building energy management systems. The monitoring tools are organized as follows: a bimodal parameter estimator to detect deviations of the efficiency of the boiler from nominal values in both condensing and noncondensing mode; a virtual sensor for the estimation of the water mass flow rate; filters to detect actuator and sensor faults, possibly due to control and sensing problems. Most importantly, structural properties for detection and isolation of actuators and sensing faults are given: these properties are crucial to understand which faults can be diagnosed given the available measurements. The effectiveness of these tools is verified via extensive simulations.

Estimation of energy models from data is an important part of advanced fault detection and diagnosis tools for smart energy purposes. Estimated energy models can be used for a large variety of management and control tasks, spanning from model predictive building control to estimation of energy consumption and user behavior. In practical implementation, problems to be considered are the fact that some measurements of relevance are missing and must be estimated, and the fact that other measurements, collected at low sampling rate to save memory, make discretization of physics-based models critical. These problems make classical estimation tools inadequate and call for appropriate dual estimation schemes where states and parameters of a system are estimated simultaneously. In this work we develop dual estimation schemes based on Extended Kalman Filtering (EKF) and Unscented Kalman Filtering (UKF) for constructing building energy models from data: in order to cope with the low sampling rate of data (with sampling time 15 min), an implicit discretization (Euler backward method) is adopted to discretize the continuous-time heat transfer dynamics. It is shown that explicit discretization methods like the Euler forward method, combined with 15 min sampling time, are ineffective for building reliable energy models (the discrete-time dynamics do not match the continuous-time ones): even explicit methods of higher order like the Runge–Kutta method fail to provide a good approximation of the continuous-time dynamics which such large sampling time. Either smaller time steps or alternative discretization methods are required. We verify that the implicit Euler backward method provides good approximation of the continuous-time dynamics and can be easily implemented for our dual estimation purposes. The applicability of the proposed method in terms of estimation of both states and parameters is demonstrated via simulations and using historical data from a real-life building.