Energy-efficient wastewater treatment plants (WWTPs) utilize systems like high-rate activated sludge (A-stage) system to redirect organics from wastewater are redirected into energy-rich sludge (A-sludge). Anaerobic membrane bioreactors (AnMBRs) offer lower footprint and higher effluent quality compared to conventional digesters. In this study, the biological treatment and the filtration performances of AnMBRs for A-sludge digestion under mesophilic and thermophilic conditions were comparatively evaluated through lab-scale experiments, mass balancing and dynamic modeling. Under thermophilic conditions, a higher COD fraction of the influent sludge was converted into methane gas than under mesophilic conditions (65% versus 57%). The energy balance indicated that the surplus energy recovery under thermophilic conditions was less than the additional energy required for heating the AnMBR, resulting in a more than three-fold higher net energy recovery under mesophilic conditions. Therefore, operating an AnMBR for sludge digestion under mesophilic conditions has a higher potential to improve the energy balance in WWTPs.

Biogas production from anaerobic sludge digestion plays a central role for wastewater treatment plants to become more energy-efficient or even energy-neutral. Dedicated configurations have been developed to maximize the diversion of soluble and suspended organic matter to sludge streams for energy production through anaerobic digestion, such as A-stage treatment or chemically enhanced primary treatment (CEPT) instead of primary clarifiers. Still, it remains to be investigated to what extent these different treatment steps affect the sludge characteristics and digestibility, which may also impact the economic feasibility of the integrated systems. In this study, a detailed characterization has been performed for sludge obtained from primary clarification (primary sludge), A-stage treatment (A-sludge) and CEPT. The characteristics of all sludges differed significantly from each other. The organic compounds in primary sludge consisted mainly of 40% of carbohydrates, 23% of lipids, and 21% of proteins. A-sludge was characterized by a high amount of proteins (40%) and a moderate amount of carbohydrates (23%), and lipids (16%), while in CEPT sludge, organic compounds were mainly 26% of proteins, 18% of carbohydrates, 18% of lignin, and 12% of lipids. The highest methane yield was obtained from anaerobic digestion of primary sludge (347 ± 16 mL CH₄/g VS) and A-sludge (333 ± 6 mL CH₄/g VS), while it was lower for CEPT sludge (245 ± 5 mL CH₄/g VS). Furthermore, an economic evaluation has been carried out for the three systems, considering energy consumption and recovery, as well as effluent quality and chemical costs. Energy consumption of A-stage was the highest among the three configurations due to aeration energy demand, while CEPT had the highest operational costs due to chemical use. Energy surplus was the highest by the use of CEPT, resulting from the highest fraction of recovered organic matter. By considering the effluent quality of the three systems, CEPT had the highest benefits, followed by A-stage. Integration of CEPT or A-stage, instead of primary clarification in existing wastewater treatment plants, would potentially improve the effluent quality and energy recovery.