This paper presents the development, implementation, and validation of a macro-element suitable for the linear analysis of innovative 3D plug-and-play joints between tubular columns and lightweight steel truss-girders. The macro-element is based on the component method, accounts for the three-dimensional interaction between the tube faces, and its components have a clear physical meaning. Simplified procedures are developed for the closed-form computation of the stiffness matrix of the macro-element based on the geometric and mechanical properties of the nodal zone. This facilitates practical application in everyday design scenarios. Furthermore, the macro-element's architecture is implemented in the framework of OpenSees as a standalone beam-to-column joint finite element. Validation of the conceptual design is accomplished through parametric studies, comparing its performance with models generated in higher-order finite element commercial software, Abaqus. This research offers a valuable resource for the linear analysis and design of innovative 3D plug-and-play joint connections in structural engineering, enhancing efficiency and reliability in construction practices.@en

In recent years, modular construction has been used in low-to medium rise multi-story and even high-rise buildings. Pre-fabrication by off-site manufacture leads to faster and safer construction, improved quality, reduced resources and waste. The research activity summarized in this paper is carried out within the European project INNO3DJOINTS and it aims at developing innovative plug-and-play joints which enable modularity, faster construction and deconstruction. The developed modular construction system is hybrid, whereby tubular columns are combined with cold-formed lightweight steel profiles using plug-and-play connections to provide an efficient structural system. The influence of the type of floor system, the horizontal and vertical load-bearing systems and the type of truss on the structural performance are investigated. The results obtained from numerical analyses allowed optimizing the geometry of the examined hybrid modular system. To highlight its effectiveness and versatility, a case study building was used to compare the proposed hybrid system with other conventional structural solutions.@en

In recent years, modular construction has been used in low-to medium rise multi-story and even high-rise buildings. Pre-fabrication by off-site manufacture leads to faster and safer construction, improved quality, reduced resources and waste. The research activity summarized in this paper is carried out within the European project INNO3DJOINTS and it aims at developing innovative plug-and-play joints which enable modularity, faster construction and deconstruction. The developed modular construction system is hybrid, whereby tubular columns are combined with cold-formed lightweight steel profiles using plug-and-play connections to provide an efficient structural system. The influence of the type of floor system, the horizontal and vertical load-bearing systems and the type of truss on the structural performance are investigated. The results obtained from numerical analyses allowed optimizing the geometry of the examined hybrid modular system. To highlight its effectiveness and versatility, a case study building was used to compare the proposed hybrid system with other conventional structural solutions.@en

In recent years, modular construction has been used in low-to medium rise multi-story and even high-rise buildings. Pre-fabrication by off-site manufacture leads to faster and safer construction, improved quality, reduced resources and waste. The research activity summarized in this paper is carried out within the European project INNO3DJOINTS and it aims at developing innovative plug-and-play joints which enable modularity, faster construction and deconstruction. The developed modular construction system is hybrid, whereby tubular columns are combined with cold-formed lightweight steel profiles using plug-and-play connections to provide an efficient structural system. The influence of the type of floor system, the horizontal and vertical load-bearing systems and the type of truss on the structural performance are investigated. The results obtained from numerical analyses allowed optimizing the geometry of the examined hybrid modular system. To highlight its effectiveness and versatility, a case study building was used to compare the proposed hybrid system with other conventional structural solutions.@en

In recent years, modular construction has been used in low-to medium rise multi-story and even high-rise buildings. Pre-fabrication by off-site manufacture leads to faster and safer construction, improved quality, reduced resources and waste. The research activity summarized in this paper is carried out within the European project INNO3DJOINTS and it aims at developing innovative plug-and-play joints which enable modularity, faster construction and deconstruction. The developed modular construction system is hybrid, whereby tubular columns are combined with cold-formed lightweight steel profiles using plug-and-play connections to provide an efficient structural system. The influence of the type of floor system, the horizontal and vertical load-bearing systems and the type of truss on the structural performance are investigated. The results obtained from numerical analyses allowed optimizing the geometry of the examined hybrid modular system. To highlight its effectiveness and versatility, a case study building was used to compare the proposed hybrid system with other conventional structural solutions.@en

In recent years, modular construction has been used in low-to medium rise multi-story and even high-rise buildings. Pre-fabrication by off-site manufacture leads to faster and safer construction, improved quality, reduced resources and waste. The research activity summarized in this paper is carried out within the European project INNO3DJOINTS and it aims at developing innovative plug-and-play joints which enable modularity, faster construction and deconstruction. The developed modular construction system is hybrid, whereby tubular columns are combined with cold-formed lightweight steel profiles using plug-and-play connections to provide an efficient structural system. The influence of the type of floor system, the horizontal and vertical load-bearing systems and the type of truss on the structural performance are investigated. The results obtained from numerical analyses allowed optimizing the geometry of the examined hybrid modular system. To highlight its effectiveness and versatility, a case study building was used to compare the proposed hybrid system with other conventional structural solutions.@en

Steel tubular members are efficient and aesthetic structural solution, yet the bolted connections between then are challenging due to the restricted access to the inside of the tube. There are several solutions, which try to overcome this difficulty, by adoption of special fasteners and/or additional connecting elements. This paper presents the experimental and numerical characterization of a novel plug-and-play joint that was developed as a demountable solution to connect tubular steel columns to cold-formed steel trusses. The research program comprised a large number of experimental tests on components and the full-scale joints, complemented by numerical models calibrated with the experimental tests. These calibrated numerical models were subsequently used to perform a large parametric study on the components and joint that allowed to propose guidelines on the geometries that maximise the performance of these joints.@en

Tubular structures are rather efficient systems due to the ease of fabrication, erection, and the high strength-to-weight ratio of their elements. However, they have seen limited use due to difficulties associated with the design and execution of joints. This scenario has changed over the years as more research focused on the behavior of these structural elements, leading to the appearance of design recommendations for some tubular joint configurations. Recently, a new plug-and-play joint configuration suitable for hybrid modular construction systems, comprising tubular columns, lightweight cold-formed steel truss-girders and cross-laminated timber slabs, has been developed in the scope of the INNO3DJOINTS project (RFCS No. 749959). The mechanical behavior of the structural system was experimentally analyzed, and macro-element models suitable for global structural analysis, explicitly including the joint behavior, were developed. In tubular structures, the out-of-plane behavior of the column’s faces is influenced by the condition of each individual face and the three-dimensional interaction between them. Currently, there is no universally accepted modelling approach for this interaction under various loading conditions. This study addresses this issue and presents a general three-dimensional macro-model for the beam-to-column joints based on the component method and accounting for the interaction between the faces of the tubular column. The architecture of the macro-element of the joint is implemented in a finite element object-oriented software framework, OpenSees, as a standalone joint finite element, and its robustness is verified by using high-order finite element commercial software.@en