Successful implementation of third generation advanced high strength steels (3rd gen AHSS) can be accelerated by developing steels that can be heat treated in existing industrial lines. Here, we develop new carbide free bainitic (CFB) steels in which bainite formation is accelerated by a 0.2 volume fraction of prior martensite and thus can be realized in 5 min, making them suitable for manufacturing in modern continuous annealing lines for bare steel strips. The resulting microstructure consists of bainitic ferrite, tempered martensite, and retained austenite. Carbon and silicon had the most pronounced effect on the mechanical properties among the studied alloying elements (manganese, niobium, chromium, and molybdenum) because of their influence on the fraction and stability of retained austenite. Our proposed treatment, which we call bainite accelerated by martensite (BAM), showed higher strength and lower global formability than traditional CFB without prior martensite (also called TRIP-assisted bainitic ferrite, TBF) and quenched and partitioned (Q&P) steels. Five of the designed steels showed tensile strength higher than 1370 MPa, a total elongation higher than 8%, and hole expansion capacity higher than 30%, and thus meet the requirements for the strongest commercial grades of complex phase steels with improved formability. This work broadens the possibilities of using existing industrial lines for manufacturing novel 3rd gen AHSS.

The development of the quenching and partitioning (Q&P) process has prompted an interest in the process of isothermal transformation in presence of a pre-existing phase such as martensite. The presence of prior martensite is known to accelerate the overall kinetics of bainite formation, both in the 1-step and 2-step Q&P process. The underlying mechanisms behind this phenomenon are not fully understood. Also, the nature of the isothermal product (isothermal martensite and/or bainite) formed in presence of prior martensite seems to differ according to the thermodynamic and kinetic conditions. For certain thermodynamic conditions, depending on alloying, isothermal martensite may also form in the temperature range just above and below M_s. In the event that both bainite and isothermal martensite formation are thermodynamically allowed, the competition in kinetics determines the observed transformation product. The effect of martensite on the subsequent isothermal transformation is reviewed with a focus on the nature of the transformation products and kinetics. In that context, the kinetics of the isothermal transformation in presence of other prior phases such as polygonal ferrite and bainite are also compared and discussed, together with the possible mechanisms behind the acceleration of the transformation kinetics. Guidelines for further investigation are also proposed.