Paolo Tiso
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Reduced Order Modeling Research Challenge 2023
Nonlinear Dynamic Response Predictions for an Exhaust Cover Plate
A variety of reduced order modeling (ROM) methods for geometrically nonlinear structures have been developed over recent decades, each of which takes a distinct approach, and may have different advantages and disadvantages for a given application. This research challenge is motivated by the need for a consistent, reliable, and ongoing process for ROM comparison. In this chapter, seven state-of-the-art ROM methods are evaluated and compared in terms of accuracy and efficiency in capturing the nonlinear characteristics of a benchmark structure: a curved, perforated plate that is part of the exhaust system of a large diesel engine. Preliminary results comparing the full-order and ROM simulations are discussed. The predictions obtained by the various methods are compared to provide an understanding of the performance differences between the ROM methods participating in the challenge. Where possible, comments are provided on insight gained into how geometric nonlinearity contributes to the nonlinear behavior of the benchmark system.
Model order reduction for temperature-dependent nonlinear mechanical systems
A multiple scales approach
The thermal dynamics in thermo-mechanical systems exhibits a much slower time scale compared to the structural dynamics. In this work, we use the method of multiple scales to reduce the thermo-mechanical structural models with a slowly-varying temperature distribution in a systematic manner. In the process, we construct a reduction basis that adapts according to the instantaneous temperature distribution of the structure, facilitating an efficient reduction in the number of unknowns. As a proof of concept, we demonstrate the method on a range of linear and nonlinear beam examples and obtain a consistently better accuracy and reduction in the number of unknowns than the standard Galerkin projection using a constant basis.
Common trends in model reduction of large nonlinear finite element (FE)-discretized systems involve Galerkin projection of the governing equations onto a low-dimensional linear subspace. Though this reduces the number of unknowns in the system, the computational cost for obtaining the reduced solution could still be high due to the prohibitive computational costs involved in the evaluation of nonlinear terms. Hyper-reduction methods are then used for fast approximation of these nonlinear terms. In the finite element context, the energy conserving sampling and weighing (ECSW) method has emerged as an effective tool for hyper-reduction of Galerkin-projection-based reduced-order models (ROMs). More recent trends in model reduction involve the use of nonlinear manifolds, which involves projection onto the tangent space of the manifold. While there are many methods to identify such nonlinear manifolds, hyper-reduction techniques to accelerate computation in such ROMs are rare. In this work, we propose an extension to ECSW to allow for hyper-reduction using nonlinear mappings, while retaining its desirable stability and structure-preserving properties. As a proof of concept, the proposed hyper-reduction technique is demonstrated over models of a flat plate and a realistic wing structure, whose dynamics have been shown to evolve over a nonlinear (quadratic) manifold. An online speed-up of over one thousand times relative to the full system has been obtained for the wing structure using the proposed method, which is higher than its linear counterpart using the ECSW.
Simulation-free hyper-reduction for geometrically nonlinear structural dynamics
A quadratic manifold lifting approach
We present an efficient method to significantly reduce the offline cost associated with the construction of training sets for hyper-reduction of geometrically nonlinear, finite element (FE)-discretized structural dynamics problems. The reduced-order model is obtained by projecting the governing equation onto a basis formed by vibration modes (VMs) and corresponding modal derivatives (MDs), thus avoiding cumbersome manual selection of high-frequency modes to represent nonlinear coupling effects. Cost-effective hyper-reduction is then achieved by lifting inexpensive linear modal transient analysis to a quadratic manifold (QM), constructed with dominant modes and related MDs. The training forces are then computed from the thus-obtained representative displacement sets. In this manner, the need of full simulations required by traditional, proper orthogonal decomposition (POD)-based projection and training is completely avoided. In addition to significantly reducing the offline cost, this technique selects a smaller hyper-reduced mesh as compared to POD-based training and therefore leads to larger online speedups, as well. The proposed method constitutes a solid alternative to direct methods for the construction of the reduced-order model, which suffer from either high intrusiveness into the FE code or expensive offline nonlinear evaluations for the determination of the nonlinear coefficients.
Exact nonlinear model reduction for a von Kármán beam
Slow-fast decomposition and spectral submanifolds
We apply two recently formulated mathematical techniques, Slow-Fast Decomposition (SFD) and Spectral Submanifold (SSM) reduction, to a von Kármán beam with geometric nonlinearities and viscoelastic damping. SFD identifies a global slow manifold in the full system which attracts solutions at rates faster than typical rates within the manifold. An SSM, the smoothest nonlinear continuation of a linear modal subspace, is then used to further reduce the beam equations within the slow manifold. This two-stage, mathematically exact procedure results in a drastic reduction of the finite-element beam model to a one-degree-of freedom nonlinear oscillator. We also introduce the technique of spectral quotient analysis, which gives the number of modes relevant for reduction as output rather than input to the reduction process.
This paper describes the use of a quadratic manifold for the model order reduction of structural dynamics problems featuring geometric nonlinearities. The manifold is tangent to a subspace spanned by the most relevant vibration modes, and its curvature is provided by modal derivatives obtained by sensitivity analysis of the eigenvalue problem, or its static approximation, along the vibration modes. The construction of the quadratic manifold requires minimal computational effort once the vibration modes are known. The reduced-order model is then obtained by Galerkin projection, where the configuration-dependent tangent space of the manifold is used to project the discretized equations of motion.