Cobalt-containing lignin-based fibers were synthesized in one step by electrospinning of Alcell lignin solutions as carbon precursor, a low-cost and renewable co-product of the paper making industry. The lignin fibers were thermostabilized in air to avoid the fusion during the carbonization process between 500 and 800 °C to obtain cobalt-containing porous carbon submicron fibers. These carbon fibers catalysts were studied for the Low-Temperature Fischer-Tropsch synthesis. The lignin-derived fibers containing Co catalyst located on the overall carbon fiber surface (internal and external) heat-treated at 500 °C (Co@CF-500) showed the best catalytic performance after 70 h on stream, with 75% and 60% selectivity to C5+ at 220 °C and H₂/CO ratios of 1 and 2, respectively, attributed to the high Co dispersion, optimal Co-particle size and better Co accessibility. Higher heat-treatment temperatures leaded to Co-containing carbon fibers with larger metallic cobalt nanoparticles encapsulated in graphitic-type carbon, which rendered them inaccessible for FTS.

Mesoporous H-ZSM-5-carbon composites, prepared via tetrapropylammonium hydroxide (TPAOH) post treatment of H-ZSM-5 followed by deposition of pyrolytic carbon, have been used as the support for the preparation of Co-based Fischer-Tropsch catalysts. The resulting catalysts display an improved performance during Fischer-Tropsch synthesis (FTS), with higher activity, higher selectivity towards C5-C9 (gasoline range) hydrocarbons and lower selectivity towards C1 (and C2) than Co/mesoH-ZSM5 (without pyrolytic carbon). This is due to the weaker metal-support interaction caused by the deposited carbon (as revealed by XPS) leading to a higher reducibility of the Co species. Further, the partial deactivation of the Brønsted acid sites by pyrolytic carbon deposition, as was observed by NH₃-TPD, allows the modification of the zeolite acidity. Both the olefin to paraffin (O/P) and the isoparaffin to normal paraffin (I/N) ratios decrease with the increase in the carbon content, opening the door to further tune the catalytic performance in multifunctional FTS operations.