Sergio G. Salinas-Rodriguez
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Many desalination plants still struggle to control biological fouling in seawater reverse osmosis (SWRO) systems as there are no standard methods to monitor this type of fouling. Strategies to control biofouling in SWRO systems have been proposed such as antifouling coating and lowering biofouling potential in SWRO feedwater through pretreatment processes. Measuring biofouling potential in the pretreatment and SWRO feedwater has gained increased interest due to its direct link to biofouling. Moreover, this approach can be used as an early warning system allowing for taking corrective actions in the pretreatment processes to meet the required SWRO feedwater quality. This article presents the biofouling potential methods/tools developed for seawater, their applications to monitor and assess raw seawater, SWRO pretreatment and SWRO feedwater, and how these methods are employed to control SWRO biofouling membrane systems. The reported removal efficiency of biofouling potential during SWRO pretreatment processes was found to be low to moderate. Threshold values for biofouling limitation were then proposed based on several lab and plant studies. Research on biofouling potential has provided insight into SWRO pretreatment performance optimisation and biofouling control. Future research is anticipated to determine better pretreatment processes and to identify robust threshold values for mitigating biofouling in SWRO membranes.
The potential of membrane scaling control by a real-time optimization algorithm was investigated. The effect of antiscalant dosing was evaluated from the induction time measured in glass batch-reactors, and from the operational performance of a lab-scale reverse osmosis (RO) unit and two pilot-scale RO units. Step changes in the antiscalant dosing demonstrated that the accumulation of scaling is ‘paused’ during periods when the optimum dose is applied. This is paramount for the application of a dynamic dosing strategy that may briefly underdose, while searching for the optimum dose. It was found that antiscalant underdose and overdose were both detrimental to RO operation since underdose resulted in membrane scaling, while overdose led to membrane fouling due to calcium-antiscalant deposits. The dosing algorithm was used to minimize antiscalant consumption in two pilot RO units. The algorithm was able to lower the antiscalant doses to 0.2 mg/L and 0.6 mg/L, while the supplier's recommended antiscalant doses were 2.0 mg/L and 4.5 mg/L, respectively. As a result, the algorithm could reduce antiscalant consumption by up to 85–90% for the plants mentioned.
The bacterial growth potential (BGP) of drinking water is widely assessed either by flow cytometric intact cell count (BGPICC) or adenosine triphosphate (BGPATP) based methods. Combining BGPICC and BGPATP measurements has been previously applied for various types of drinking water having high to low growth potential. However, this has not been applied for water with ultra-low nutrient content, such as remineralised RO permeate. To conduct a sound comparison, conventionally treated drinking water was included in this study, which was also used as an inoculum source. BGPICC, BGPATP, intact cell-yield (YICC), and ATP-yield (YATP) were determined for conventionally treated drinking water (Tap-water) and remineralised RO permeate (RO-water). In addition, both BGPICC and BGPATP methods were used to identify the growth-limiting nutrient in each water type. The results showed that the BGPICC ratio between Tap-water/RO-water was ∼7.5, whereas the BGPATP ratio was only ∼4.5. Moreover, the YICC ratio between Tap-water/RO-water was ∼2 (9.8 ± 0.6 × 106 vs. 4.6 ± 0.8 × 106 cells/µg-C), whereas the YATP ratio was ∼1 (0.39 ± 0.12 vs. 0.42 ± 0.06 ng ATP/µg-C), resulting in a consistently higher ATP per cell in RO-water than that of Tap-water. Both BGPICC and BGPATP methods revealed that carbon was the growth-limiting nutrient in the two types of water. However, with the addition of extra carbon, phosphate limitation was detected only with the BGPICC method, whereas BGPATP was not affected, suggesting that a combination of carbon and phosphate is essential for biomass synthesis, whereas carbon is probably utilised for cellular activities other than cell synthesis when phosphate is limited. It was estimated that the intact cell-yield growing on phosphate would be 0.70 ± 0.05 × 109 cells/µg PO4-P.
The role of phosphate and humic substances (HS) in preventing calcium carbonate scaling and their impact on antiscalant dose was investigated for a reverse osmosis (RO) system treating anaerobic groundwater (GW) (containing 2.1 mg/L orthophosphate and 6-8 mg/L HS). Experiments were conducted with the RO unit (treating anaerobic GW), and with a once-through lab-scale RO system (operating with artificial feedwater). Additionally, (batch) induction time (IT) measurements were performed with, i) real RO concentrate, and ii) artificial RO concentrates in the presence and absence of phosphate and HS. It was found that at 80% recovery (Langelier saturation index (LSI) 1.7), calcium carbonate scaling did not occur in the RO unit when the antiscalant dose was lowered from 2.2 mg/L (supplier's recommended dose) to 0 mg/L. The IT of the real RO concentrate, without antiscalant, was longer than 168 h, while, at the same supersaturation level, the IT of the artificial concentrate was approximately 1 h. The IT of the artificial concentrate increased to 168 h with the addition of 10 mg/L of phosphate, humic acid (HA), and fulvic acid (FA). Furthermore, in the lab-scale RO tests, the normalized permeability (Kw) of the membrane decreased by 20% in 2 h period when fed with artificial concentrate of 80% recovery containing no phosphate, whereas, with phosphate, no decrease in Kw was observed in 10 h period. These results indicate that phosphate and HS present in the GW prevented calcium carbonate scaling in the RO unit and reduced the use of commercial (synthetic) antiscalants.
Antiscalants are well known to prevent the precipitation of carbonate and sulphate scales of calcium in reverse osmosis (RO) applications, but according to literature their inhibitory ability against calcium phosphate is not clear. The objective of this study was to investigate if antiscalants, without acid addition, can prevent calcium phosphate scaling in RO systems. Eight calcium phosphate antiscalants from different manufacturers spanning a range of concentrations were tested in batch (in glass reactors) experiments to inhibit the formation of calcium phosphate in synthetic concentrate corresponding to 85% recovery (Ca2+ = 765 mg/L, PO43− = 13–15 mg/L and pH = 7.6) of a groundwater RO in the Netherlands. Additionally, once-through lab-scale RO tests were conducted where an RO element was fed with synthetic concentrate and the performance of antiscalants was evaluated from the rate of flux-decline in the RO element. Without antiscalant addition, a substantial flux-decline was observed due to the deposition of amorphous calcium phosphate (ACP) on the RO membrane. The tested antiscalants were unable to inhibit the formation of ACP and were incapable of preventing the deposition of the formed ACP particles, since with each antiscalant, the flux of the RO element decreased at least 15% in a 3-h period. Briefly, the available antiscalants, tested in this study, did not provide acceptable inhibition of calcium phosphate scaling in RO applications.
In this study, the removal of particulate, organic and biological fouling potential was investigated in the two-stage dual media filtration (DMF) pretreatment of a full-scale seawater reverse osmosis (SWRO) desalination plant. Moreover, the removal of fouling potential in two-stage DMF (DMF pretreatment) was compared with the removal in two-stage DMF installed after dissolved air floatation (DAF) (DAF-DMF pretreatment). For this purpose, the silt density index (SDI), modified fouling index (MFI), bacterial growth potential (BGP), organic fractions and microbial adenosine triphosphate (ATP) were monitored in the pretreatment processes of two full-scale SWRO plants. Particulate fouling potential was well controlled through the two stages of DMF with significant removal of SDI15 (>80%), MFI0.45 (94%) and microbial ATP (>95%). However, lower removal of biological/organic fouling potential (24–41%) was observed due to frequent chlorination (weekly) of the pretreatment, resulting in low biological activity in the DMFs. Therefore, neutralizing chlorine before media filtration is advised, rather than after, as is the current practice in many full-scale SWRO plants. Comparing overall removal in the DAF-DMF pretreatment to that of the DMF pretreatment showed that DAF improved the removal of biological/organic fouling potential, in which the removal of BGP and biopolymers increased by 40% and 16%, respectively. Overall, monitoring ATP and BGP during the pretreatment processes, particularly in DMF, would be beneficial to enhance biological degradation and lower biofouling potential in SWRO feed water.
Several potential growth methods have been developed to monitor biological/organic fouling potential in seawater reverse osmosis (SWRO), but to date the correlation between these methods and biofouling of SWRO has not been demonstrated. In this research, the relation between a new adenosine triphosphate (ATP)-based bacterial growth potential (BGP) test of SWRO feed water and SWRO membrane performance is investigated. For this purpose, the pre-treatment of a full-scale SWRO plant including dissolved air flotation (DAF) and two stage dual media filtration (DMF) was monitored for 5 months using BGP, orthophosphate, organic fractions by liquid chromatography coupled with organic carbon detection (LC-OCD), silt density index (SDI), and modified fouling index (MFI). Results showed that particulate fouling potential was well controlled through the SWRO pre-treatment as the measured SDI and MFI in the SWRO feed water were below the recommended values. DAF in combination with coagulation (1–5 mg-Fe3+/L) consistently achieved 70% removal of orthophosphate, 50% removal of BGP, 25% removal of biopolymers, and 10% removal of humic substances. Higher BGP (100–950 µg-C/L) in the SWRO feed water corresponded to a higher normalized pressure drop in the SWRO, suggesting the applicability of using BGP as a biofouling indicator in SWRO systems. However, to validate this conclusion, more SWRO plants with different pre-treatment systems need to be monitored for longer periods of time.
Multi-parametric assessment of biological stability of drinking water produced from groundwater
Reverse osmosis vs. conventional treatment
Although water produced by reverse osmosis (RO) filtration has low bacterial growth potential (BGP), post-treatment of RO permeate, which is necessary prior to distribution and human consumption, needs to be examined because of the potential re-introduction of nutrients/contaminants. In this study, drinking water produced from anaerobic groundwater by RO and post-treatment (ion exchange, calcite contactors, and aeration) was compared with that produced by conventional treatment comprising (dry) sand filtration, pellet softening, rapid sand filtration, activated carbon filtration, and UV disinfection. The multi-parametric assessment of biological stability included bacterial quantification, nutrient concentration and composition as well as bacterial community composition and diversity. Results showed that RO permeate remineralised in the laboratory has an extremely low BGP (50 ± 12 × 103 ICC/mL), which increased to 130 ± 10 × 103 ICC/mL after site post-treatment. Despite the negative impact of post-treatment, the BGP of the finished RO-treated water was >75% lower than that of conventionally treated water. Organic carbon limited bacterial growth in both RO-treated and conventionally treated waters. The increased BGP in RO-treated water was caused by the re-introduction of nutrients during post-treatment. Similarly, OTUs introduced during post-treatment, assigned to the phyla of Proteobacteria and Bacteroidetes (75–85%), were not present in the source groundwater. Conversely, conventionally treated water shared some OTUs with the source groundwater. It is clear that RO-based treatment achieved an extremely low BGP, which can be further improved by optimising post-treatment, such as using high purity calcite. The multi-parametric approach adopted in this study can offer insights into growth characteristics including limiting nutrients (why) and dominating genera growing (who), which is essential to manage microbiological water quality in water treatment and distribution systems.
Measuring Bacterial Growth Potential of Ultra-Low Nutrient Drinking Water Produced by Reverse Osmosis
Effect of Sample Pre-treatment and Bacterial Inoculum
Measuring bacterial growth potential (BGP) involves sample pre-treatment and inoculation, both of which may introduce contaminants in ultra-low nutrient water (e.g., remineralized RO permeate). Pasteurization pre-treatment may lead to denaturing of nutrients, and membrane filtration may leach/remove nutrients into/from water samples. Inoculating remineralized RO permeate samples with natural bacteria from conventional drinking water leads to undesired nutrient addition, which could be avoided by using the remineralized RO permeate itself as inoculum. Therefore, this study examined the effect of pasteurization and membrane filtration on the BGP of remineralized RO permeate. In addition, the possibility of using bacteria from remineralized RO permeate as inoculum was investigated by evaluating their ability to utilize organic carbon that is readily available (acetate, glucose) or complex (laminarin, gelatin, and natural dissolved organic carbon), as compared with bacteria from conventional drinking water. The results showed that membrane filtration pre-treatment increased (140–320%) the BGP of remineralized RO permeate despite the extensive soaking and flushing of filters (>350 h), whereas no effect was observed on the BGP of conventional drinking water owing to its high nutrient content. Pasteurization pre-treatment had insignificant effects on the BGP of both water types. Remineralized RO permeate bacteria showed limitations in utilizing complex organic carbon compared with bacteria from conventional drinking water. In conclusion, the BGP bioassay for ultra-low nutrient water (e.g., remineralized RO permeate) should consider pasteurization pre-treatment. However, an inoculum comprising bacteria from remineralized RO permeate is not recommended as the bacterial consortium was shown to be limited in terms of the compounds they could utilize for growth.
Ensuring the biological stability of drinking water is essential for modern drinking water supply. To understand and manage the biological stability, it is critical that the bacterial growth in drinking water can be measured. Nowadays, advance treatment technologies, such as reverse osmosis (RO), are increasingly applied in drinking water purification where the produced water is characterized by low levels of nutrients and cell counts. The challenge is, therefore, how to measure the low bacterial growth potential (BGP) of such ultra-pure water using the available methods which were originally developed for conventionally treated drinking water. In this study, we proposed a protocol to assess BGP of ultra-pure drinking water produced by RO and post-treatment (including remineralization). Natural bacterial consortium from conventional drinking water was added to all water samples during this study to ensure the presence of a wide range of bacterial strains. The method development included developing an ultra-pure blank with high reproducibility to lower the detection limit of the BGP method (50 ± 20 × 103 intact cells/mL) compared with conventional blanks such as bottled spring water, deep groundwater treated by aeration and slow sand filtrate of surface water supply. The ultra-low blank consists of RO permeate after adjusting its pH and essential mineral content under controlled laboratory conditions to ensure carbon limitation. Regarding the test protocol, inoculum concentrations of >10 × 103 intact cells/mL may have a significant contribution to the measured low levels of BGP. Pasteurization of water samples before measuring BGP is necessary to ensure reliable bacterial growth curves. The optimized method was used to assess BGP of ultra-pure drinking water produced by RO membranes and post-treatment (including remineralization), where the BGP has decreased more than 6-fold to a level of 90 ± 20 × 103 intact cells/mL compared with conventionally treated water (630 ± 70 × 103 intact cells/mL).
The use of adenosine triphosphate (ATP) to monitor bacterial growth potential of seawater is currently not possible as ATP cannot be accurately measured at low concentration in seawater using commercially available luciferase-based ATP detection. The limitation is due to interference of salt with the luciferin–luciferase reaction, which inhibits light production. This research demonstrates that new reagents developed for (i) ATP extraction from microbial cells and (ii) ATP detection in seawater are able to reliably detect Microbial ATP as low as 0.3 ng L–1 in seawater. The luminescence signal of the new detection reagent is significantly higher (>20 times) than the luminescence signal of the freshwater reagent, when applied in seawater. ATP can now be used to monitor bacterial growth potential (BGP) through pre-treatment trains of seawater reverse osmosis (SWRO) plants. The level of detection of the new BGP test is significantly lower than the estimated threshold value required to prevent biofouling in SWRO systems. The new reagents have been used to monitor Microbial ATP in coastal North Sea water. Moreover, Microbial ATP has been applied to monitor the bacterial growth potential (using indigenous bacteria) through the pre-treatment train of an SWRO desalination plant. A significant reduction (>55%) of the bacterial growth potential was found through the dual media filtration with 4.5 mg-Fe(III) L–1 coagulant. Overall, the new reagents can detect low Microbial ATP concentrations in seawater and can be used to monitor bacterial growth potential in seawater desalination plants.