Recovery of sulfuric acid and ammonia from scrubber effluents using bipolar membrane electrodialysis

Abstract

Simulated ammonium sulfate scrubber effluent was treated using bipolar membrane electrodialysis (BPMED) to recover sulfuric acid for reuse in the scrubber, and ammonium hydroxide as a product, without using any chemicals. The effect of pH and temperature of the feed solution on the energy consumption of the BPMED and the purity of the recovered acid and base were investigated in batch experiments. Experiments were conducted during a 3-hour period using a scrubber effluent with the following characteristics: 50 g/L ammonium sulfate, pH ranging from 1 to 5 and temperature ranging from 20 °C to 30 °C. The energy consumption at pH 5 was lower than that at pH 1, i.e., 6.9 MJ/kg SO42- and 7.7 MJ/kg SO42-, respectively. The purity of the acid recovered from the feed solution with a pH of 5 was 36 %, whereas the feed with a pH of 1 resulted in an acid purity of 72 %. These values corresponded to a mass of ammonia diffusion of 6.9 g and 2.3 g, respectively. The purity of the base recovered from the feed with a pH of 5 was 84 %, whereas this was 69 % for the feed with a pH of 1. Higher temperature of the feed solution, i.e., 30 °C compared to 20 °C, resulted in a lower energy consumption: 7.1 MJ/kg SO42- compared to 9.5 MJ/kg SO42−, respectively. The temperature had a very limited effect on the acid and base purities, with values ranging from 80 % to 82 % for the acid, and from 33 % to 36 % for the base. Our study demonstrated the effective application of BPMED for the treatment of simulated acidic scrubber effluent, with simultaneous recovery of ammonia and sulfuric acid.