Automated Calibration of Position Sensors in Coarse Pointing Assemblies for Free-Space Optical Communication Using Gaussian Process Regression

Abstract

Free-space optical satellite communication terminals rely on accurate metrology of their pointing mirrors to correctly aim their laser to a counter terminal, while at the same time requiring simple, lightweight and low-cost sensors. The aim of this paper is to develop an automated procedure for the calibration of these sensors in a mass production setting, using a pointing test bench (PTB) to automatically calibrate the angular sensors of many Coarse Pointing Assemblies (CPAs), which position pointing mirrors over a large field-of-regard. The PTB and CPA are aligned using feedback over an external optical position sensor (OPS) and an inverse kinematic model is learned from data, after which Gaussian Process regression models are created to predict and correct sensor errors, taking into account propagation of calibration errors from the PTB to the CPA. Experimental results show that the CPA sensor errors are reduced by two orders of magnitude by this automated calibration approach, even at orientations at which the PTB itself is uncalibrated. The developed framework is generalizable to calibration of arbitrary 2 degree of freedom (2-DOF) rotary systems and is not limited to specific types of position sensors, thereby enabling significant cost savings and increased accuracy in mass production of satellite communication terminals.