Linking mechanics and chemistry: machine learning for yield prediction in NaBH4 mechanochemical regeneration

Journal Article (2025)
Author(s)

Santiago Garrido Nuñez (TU Delft - Complex Fluid Processing)

DL Schott (TU Delft - Transport Engineering and Logistics)

Johan T. Padding (TU Delft - Complex Fluid Processing)

Research Group
Complex Fluid Processing
DOI related publication
https://doi.org/10.1039/D5MR00076A
More Info
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Publication Year
2025
Language
English
Research Group
Complex Fluid Processing
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Abstract

Mechanochemical synthesis faces reproducibility and scale-up challenges due to complex parameter interactions. This study employs machine learning (ML) to predict NaBH4 regeneration yield, integrating chemical experimental data and DEM (Discrete Element Method) derived invariant mechanical descriptors (Ēn, Ēt, fcol/nball). Various algorithms were evaluated, including a two-step modeling strategy to isolate the dominant effect of milling time in our process. Results demonstrate that a two-step Gaussian Process Regression (GPR) model achieves good predictive performance (R2 = 0.83), significantly outperforming single-stage models and providing valuable uncertainty estimates. Tree-based ensembles (XGBoost, RF) also benefit from the two-step approach and can enhance interpretability. This work establishes a framework for using ML to optimize mechanochemical processes, reducing experimental cost and offering a method to link mechanical milling conditions to chemical outcomes, thereby enabling predictive mechanochemistry.