FEM Analysis of an Ultra High Temperature Ceramic Matrix Composite Thruster for Upper Stage Application
T. Doozandeh (TU Delft - Aerospace Engineering)
B.V.S. Jyoti – Mentor (TU Delft - Space Systems Egineering)
Prakhar Jindal – Mentor (TU Delft - Space Systems Egineering)
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Abstract
Ultra-high-temperature ceramic matrix composites (UHTCMCs) are promising materials for thruster design due to their durability and exceptional high-temperature properties. This study assesses their viability by exploring the loads on the thruster, the results of 3D finite element analysis (FEA), and the impact of prolonged operation. Using ANSYS 2023 R2 and expert forums, a detailed model was created to capture the necessary data. The optimal thickness configuration resulted in a mass of 0.31 kg. The analysis predicts a maximum nozzle temperature of 1643K and a stress level of 302 MPa at the flange after 10 seconds of operation. Peak nozzle stress occurs at 2.16 seconds, reaching 133 MPa. The results suggest the thruster is well-suited for short-burst attitude control manoeuvres. However, extended operations such as orbit control, reentry, and sudden manoeuvres increase the risk of sudden flange fractures, making these applications less viable in the long run.