High density packaging of the passive components in an automotive DC/DC converter

Journal article (2005)

Authors

M.B. Gerber Electrical Power Processing
Jan Abraham Ferreira Electrical Power Processing
IW Hofsajer External organisation
N Seliger External organisation
Research Group
Electrical Power Processing
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Published Date

2005

Language

Undefined/Unknown

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Research Group

Electrical Power Processing

Abstract

In this paper, a very high power density DC/DC converter module for automotive applications is investigated. The 14-V/42-V converter is specified to operate at a power level of 2.1 kW with a water cooled heat sink at 85/spl deg/C. The design and implementation of very high density passive components are discussed. Using the results of the passive component design, a prototype converter is built, achieving a final power density of 170W/in/sup 3/. The thermal performance of the passive components and the converter module under different electrical and thermal excitations is investigated and recorded. Results are presented over the full excitation range.