Fiber-Reinforced Compliant Closed-Cell Joint Using Geodesic-Isotensoid Designs

Master Thesis (2025)
Author(s)

J.N. Hilhorst (TU Delft - Mechanical Engineering)

Contributor(s)

D.D. Sonneveld – Mentor (TU Delft - Mechatronic Systems Design)

R.A.J. van Ostayen – Mentor (TU Delft - Mechatronic Systems Design)

Matthijs Langelaar – Graduation committee member (TU Delft - Computational Design and Mechanics)

Faculty
Mechanical Engineering
More Info
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Publication Year
2025
Language
English
Graduation Date
25-06-2025
Awarding Institution
Delft University of Technology
Programme
['Mechanical Engineering | Mechatronic System Design (MSD)']
Faculty
Mechanical Engineering
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Abstract

Compliant closed-cell joints do not buckle under compression and exhibit a higher axial-to-rotational stiffness ratio than conventional compliant joints by using a fluid encapsulated in a flexible cell as the main load-bearing element. However, the axial and shear stiffness are still insufficient to replace spherical or universal joints in high load-bearing applications. This thesis aims to address this by using a fiber-reinforced cell wall. To make optimal use of the fiber strength, adapted geodesic-isotensoid designs are proposed.
To evaluate the performance of different geodesic-isotensoid designs, an axial mathematical model was developed and validated with a finite element model. Furthermore, both models were used to evaluate the axial, rotational, and shear stiffness, as well as the load-bearing capacity of the joint across a range of designs. The results can be used to guide the design of future fiber-reinforced compliant closed-cell joints. Additionally, it was found that adding extra fibers increases axial stiffness without affecting rotational stiffness, enabling high axial-to-rotational stiffness ratios.

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