OFS-embedded smart composites

OFDR distributed sensing for structural condition and operation monitoring in spacecraft propellant tank

Conference Paper (2025)
Author(s)

A. E.S. Nosseir (Scuola Superiore Sant’Anna, Università degli Studi di Trento)

S. Zaremba (Technische Universität München)

E. A. Slejko (CNRIMEM - Institute of Materials for Electronics and Magnetism)

A. Cervone (TU Delft - Aerospace Engineering)

F. Di Pasquale (Scuola Superiore Sant’Anna)

C. J. Oton (Scuola Superiore Sant’Anna)

Research Group
Astrodynamics & Space Missions
DOI related publication
https://doi.org/10.1117/12.3073154 Final published version
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Publication Year
2025
Language
English
Research Group
Astrodynamics & Space Missions
Article number
13639B4
Publisher
SPIE
ISBN (electronic)
9781510691872
Event
29th International Conference on Optical Fiber Sensors (2025-05-25 - 2025-05-30), Porto, Portugal
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Abstract

Spacecraft and launcher development has recently focused on new design concepts employing intelligent propulsion systems, enabled by advanced AI-based paradigms for operations and condition monitoring (OCM) and structural health monitoring (SHM). The main challenge, however, remains providing abundant sensing data points to ensure reliable OCM and SHM processes for effective onboard systems control. This paper presents a case study on a smart spacecraft propellant tank prototype manufactured through carbon fiber filament winding and additive manufacturing of carbon fiber-reinforced polymer, using a Distributed Optical Fiber Sensor (DOFS) system. The optical fiber sensors (OFS) embedding technique is discussed, highlighting methods to optimize temperature isolation from strain variation effects. Composite structure post-processing considerations are also addressed for compatibility with acrylate-coated fibers. Thermal test results, using a high-backscattering OFS interrogated by a Luna ODiSI-6000 OFDR system, are presented.

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