Scalable synthesis of Cu-cluster catalysts via spark ablation for the electrochemical conversion of CO2 to acetaldehyde

Journal Article (2025)
Author(s)

Cedric David Koolen (École Polytechnique Fédérale de Lausanne, Swiss Federal Laboratories for Materials Science and Technology (Empa))

Jack Kirk Pedersen (University of Copenhagen)

Bernardus Zijlstra (VSParticle)

Maximilian Winzely (Paul Scherrer Institut)

Wilbert Vrijburg (VSParticle)

Yasemen Kuddusi (École Polytechnique Fédérale de Lausanne, Swiss Federal Laboratories for Materials Science and Technology (Empa))

Juan Herranz (Paul Scherrer Institut)

Andreas Schmidt-Ott (TU Delft - ChemE/Materials for Energy Conversion and Storage, VSParticle)

Wen Luo (Shanghai University)

Andreas Zuettel (Swiss Federal Laboratories for Materials Science and Technology (Empa), École Polytechnique Fédérale de Lausanne)

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Research Group
ChemE/Materials for Energy Conversion and Storage
DOI related publication
https://doi.org/10.1038/s44160-024-00705-3
More Info
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Publication Year
2025
Language
English
Research Group
ChemE/Materials for Energy Conversion and Storage
Bibliographical Note
Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.
Journal title
Nature Synthesis
Issue number
3
Volume number
4
Article number
1118
Pages (from-to)
336-346
Downloads counter
215
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Abstract

The electrochemical conversion of CO2 into acetaldehyde offers a sustainable and green alternative to the Wacker process. However, current electrocatalysts cannot effectively compete with heterogeneous processes owing to their limited selectivity towards acetaldehyde, resulting in low energy efficiencies. Here we report a theory-guided synthesis of a series of Cu-cluster catalysts (~1.6 nm) immobilized on various heteroatom-doped carbonaceous supports, produced via spark ablation of Cu electrodes (2.6 μg h−1 production rate, 6 Wh energy consumption). These catalysts achieve acetaldehyde selectivity of up to 92% at only 600 mV from the equilibrium potential. In addition, the catalysts exhibit exceptional catalytic stability during a rigorous 30 h stress test involving three repeated start–stop cycles. In situ X-ray absorption spectroscopy reveals that the initial oxide clusters were completely reduced under cathodic potential and maintained their metallic nature even after exposure to air, explaining the stable performance of the catalyst. First-principles simulations further elucidate a possible mechanism of CO2 conversion to acetaldehyde. (Figure presented.)

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