The ongoing global energy transition has led to significant growth in the offshore wind sector. This growth has resulted in a high demand for offshore installation vessels like the 'Aeolus', and the need to push up their limits to meet the rapidly changing market. In the Saint-Brieuc offshore wind project, the Aeolus had to be installed on a stiff seabed, a situation that was expected to induce high impact forces on the jack-up legs. To mitigate these forces, leg modifications were installed to increase the operational limits for jacking operation. However, Van Oord's operational limits for installation on stiff seabed conditions differed from DNV's Joint Industry Project, leading to the need to reassess the necessity of the leg modifications.
The objective of this research was to identify the main physical phenomena that govern the forces in jack-up legs during installation on a stiff seabed, and to understand how these physical factors and a specific leg modification could influence them. This research followed a systematic approach to address the research objective, comprising a literature study on impact mechanics, model development for axial impact forces, model validation, a sensitivity study, and an analysis of the leg modification. Insights from the literature study guided the development of the model to analyse the governing forces. Validation was performed by using field data from the Aeolus, specifically oil pressure readings from the vertical jacking cylinders and vessel motion measurements.
The research found that what governs the forces in jack-up legs during installation on a stiff seabed depends on the energy contained within the system prior to impact and how this energy is absorbed by the soil and structure. Key factors include wave-induced vessel motions, wave height and period, hull characteristics, vessel's inertia, jacking velocity, and the leg length below the hull. The energy absorbed by the soil and structure depends on their stiffness characteristics and behaviour, which primarily concluded that axial forces dominate over lateral forces during impacts on a stiff seabed. However, lateral forces should be considered in deeper waters or where seabed protrusions are anticipated.
The sensitivity analysis indicated that the vessel mass, initial velocity, and normal soil stiffness significantly influence the impact force, with the initial velocity predominantly influencing the impact force, and the overall system stiffness dictating the impact duration. By introducing the leg modification, the impact force was reduced by approximately 70-75%, along with an increased impact duration of 320-370%. Moreover, it was found that the impact force and duration are interconnected rather than separate occurrences. The leg modification also reduced the influence of soil stiffness variability. Furthermore, for a more realistic representation, incorporating the nonlinear behaviour of soil load-deformation and leg modification characteristics is needed, but this would increase the computational demand. Consequently, this suggests the need for advanced solutions and an engineering assessment to balance desired accuracy against computational complexity.