Mechanical properties of additively manufactured thick honeycombs

Mechanical properties of additively manufactured thick honeycombs

Hedayati, R. (TU Delft Biomaterials & Tissue Biomechanics; Amirkabir University of Technology)
Sadighi, M. (Amirkabir University of Technology)
Mohammadi-Aghdam, M (Amirkabir University of Technology)
Zadpoor, A.A. (TU Delft Biomaterials & Tissue Biomechanics)

2016

Honeycombs resemble the structure of a number of natural and biological materials such as cancellous bone, wood, and cork. Thick honeycomb could be also used for energy absorption applications. Moreover, studying the mechanical behavior of honeycombs under in-plane loading could help understanding the mechanical behavior of more complex 3D tessellated structures such as porous biomaterials. In this paper, we study the mechanical behavior of thick honeycombs made using additive manufacturing techniques that allow for fabrication of honeycombs with arbitrary and precisely controlled thickness. Thick honeycombs with different wall thicknesses were produced from polylactic acid (PLA) using fused deposition modelling, i.e., an additive manufacturing technique. The samples were mechanically tested in-plane under compression to determine their mechanical properties. We also obtained exact analytical solutions for the stiffness matrix of thick hexagonal honeycombs using both Euler-Bernoulli and Timoshenko beam theories. The stiffness matrix was then used to derive analytical relationships that describe the elastic modulus, yield stress, and Poisson’s ratio of thick honeycombs. Finite element models were also built for computational analysis of the mechanical behavior of thick honeycombs under compression. The mechanical properties obtained using our analytical relationships were compared with experimental observations and computational results as well as with analytical solutions available in the literature. It was found that the analytical solutions presented here are in good agreement with experimental and computational results even for very thick honeycombs, whereas the analytical solutions available in the literature show a large deviation from experimental observation, computational results, and our analytical solutions.

cellular structures
3D printing
elastic properties
hexagonal honeycomb
OA-Fund TU Delft

http://resolver.tudelft.nl/uuid:4562db61-c04e-433b-b5bc-f4181c6b687e

https://doi.org/10.3390/ma9080613

1996-1944

Materials, 9 (8), 1-23

Institutional Repository

journal article

© 2016 R. Hedayati, M. Sadighi, M Mohammadi-Aghdam, A.A. Zadpoor