Laboratory Investigation of Tomography-Controlled Continuous Steel Casting

More than 96% of steel in the world is produced via the method of continuous casting. The flow condition in the mould, where the initial solidification occurs, has a significant impact on the quality of steel products. It is important to have timely, and perhaps automated, control of the flow during casting. This work presents a new concept...

Turbulence suppression and regeneration in a magnetohydrodynamic duct flow due to influence of arbitrary electrically conductive walls

In the current study, we present a series of numerical simulations describing a turbulent magnetohydrodynamic flow subjected to a transverse magnetic field in a square duct with arbitrary electrically conductive walls. The characteristic flow and electromagnetic non-dimensional parameters (Reynolds and Hartmann number, respectively) were...

Effects of electrically conductive walls on turbulent magnetohydrodynamic flow in a continuous casting mold

In the present study, we have performed a series of numerical simulations of the turbulent liquid metal flow in a laboratory-scale setup of the continuous casting. The liquid metal flow was subjected to an external non-uniform magnetic field reproducing a realistic electromagnetic brake (EMBr) effect. The focus of this research was on the...

Dynamic LES of the magnetohydrodynamic flow in a square duct with the varied wall conductance parameters

The current study is focused on the magnetohydrodynamics and demonstrates how electrical conductivity of the wall can affect the turbulent flow in the square duct. Different variations of the boundary walls have been considered including arbitrary conductive walls. The Large Eddy Simulations method with the dynamic Smagorinsky sub-grid scale...

Observation of a novel flow regime caused by finite electric wall conductance in an initially turbulent magnetohydrodynamic duct flow

We present results of a series of numerical simulations of an initially fully developed turbulent flow of a liquid metal in a long duct under the influence of a constant uniform transverse magnetic field and various wall conductances (ranging from perfectly insulated to perfectly conducting walls). The changes in the wall conductance caused...

An extensive numerical benchmark of the various magnetohydrodynamic flows

There is a continuous need for an updated series of numerical benchmarks dealing with various aspects of the magnetohydrodynamics (MHD) phenomena (i.e. interactions of the flow of an electrically conducting fluid and an externally imposed magnetic field). The focus of the present study is numerical magnetohydrodynamics (MHD) where we have...

Real-time control of the mould flow in a model of continuous casting in frame of the TOMOCON project

In continuous casting, the flow structure of the liquid steel in the mould and the two-phase distribution in the submerged entry nozzle (SEN) are crucial for the quality of the produced steel. In order to effectively control the flow in the mould by electromagnetic brakes (EMBrs) and the injection of gas into the SEN, even a rough knowledge...