Towards the next generation of 3D printing method for printing microfiltration membranes

Current membrane fabrication processes are not sustainable as they are energy-intensive and require hazardous solvents. Additive manufacturing, due to its low waste production and the absence of harmful chemicals, can provide a more sustainable membrane manufacturing process. Up to this point, there was no way to 3D-print a membrane that meets...

The developement of lightweight cementitious cellular composites(LCCCs)

This research focuses on developing architected lightweight cementitious cellular composites (LCCCs) for potential thermal insulation purposes. Specifically, Voronoi cellular structures with different randomness are adopted and used as cellular structure of the LCCCs. the mechanical properties of the developed LCCCs are investigated by...

Mechanical Properties of Lightweight Cementitious Cellular Composites Incorporating Micro-Encapsulated Phase Change Material

This work focuses on combining digitally architected cellular structures with cementitious mortar incorporating micro-encapsulated phase change material (mPCM) to fabricated lightweight cementitious cellular composites (LCCCs). Voronoi structures with different randomness are designed for the LCCCs. Aided by the indirect 3D printing technique,...

Design and Optimization of Conforming Lattice Structures

Inspired by natural cellular materials such as trabecular bone, lattice structures have been developed as a new type of lightweight material. In this paper we present a novel method to design lattice structures that conform with both the principal stress directions and the boundary of the optimized shape. Our method consists of two major...

Near support-free multi-directional 3D printing via global-optimal decomposition

In 3D printing, it is critical to use as few as possible supporting materials for efficiency and material saving. Multiple model decomposition methods and multi-DOF (degrees of freedom) 3D printers have been developed to address this issue. However, most systems utilize model decomposition and multi-DOF independently. Only a few existing...

Support-Free Hollowing

Offsetting-based hollowing is a solid modeling operation widely used in 3D printing, which can change the model's physical properties and reduce the weight by generating voids inside a model. However, a hollowing operation can lead to additional supporting structures for fabrication in interior voids, which cannot be removed. As a consequence...

Generating sparse self-supporting wireframe models for 3D printing using mesh simplification

Wireframe models are becoming a popular option in 3D printing. Generating sparse wireframe models using classic mesh simplification methods leads to models that require a lot of support structures in the layer-upon-layer additive process. In this paper we present a mesh simplification method that takes into account the overhang angle....

Support-free volume printing by multi-axis motion

This paper presents a new method to fabricate 3D models on a robotic printing system equipped with multi-axis motion. Materials are accumulated inside the volume along curved tool-paths so that the need of supporting structures can be tremendously reduced - if not completely abandoned - on all models. Our strategy to tackle the challenge of...