Personalisation of safety shoe inlay soles using dynamic foot data

This thesis project was carried out as a part of Ultrapersonalised Products & Services (nextUPPS.nl) as a collaboration between TU Delft and Bata Industrials B.V. To integrate new technologies of Industry 4.0 to enhance product and user experience, Bata Industrials, with a facility in Best, Netherlands, partnered with nextUPPS. An...

3D SCAN (A)HEAD: Design of an instantaneous 3D Head Scanner for ultra-personalized headwear

Maatbril delivers personalized 3D-printed glasses by making a 3D scan of their client’s head and modelling the glasses around this 3D model. This is especially handy for people with cranio-facial differences or other conditions that prevent them from wearing regular glasses. A large proportion of Maatbril’s clients are children and/or have a...

Design of adjustable measuring tool for posterior auricular area

This research project is a collaboration between TUDelft, UPPS Fieldlab, and Made4eyes, a company that produces made-to-fit eyewear.<br/>In order to design a frame correctly, it is essential having a 3D head scan upon which the frame can be molded. The temple tips are crucial components that contribute to the frame's comfort and stability....

3D Printing and the Art World: Current Developments and Future Perspectives

3D printing’s rapid technological development is starting to impact the art field because, for the first time, it has become possible to exactly reproduce and reconstruct artworks without any loss of their physical features. Yet, a coherent overview of how 3D printing is used within the art field while paying attention to ethical considerations...

3D Technology in Manufacturing Pressure Masks for the Treatment of Hypertrophic Scarring following Oncological Facial Reconstruction

Introduction<br/>Transparent facial pressure masks with silicone sheeting are used as a non-invasive treatment option for hypertrophic scarring following oncological facial reconstruction. These masks are fabricated using conventional plaster moulds, which is labour-intensive and requires an experienced orthotist or prosthetist. 3D scanning and...

Steel 3D printing for structures: An explorative study on the tear-out strength of a pin or bolt in a Wire and Arc Additively Manufactured carbon steel plate

Additive manufacturing (AM), or 3D printing, is emerging as a technology for different applications made of steel. It is expected that in the coming years the construction industry will benefit from the free and lightweight forms that can be fabricated and the possible material savings. A few experimental results of 3D printed stainless steel...

Enhancing 3D printing for repair: Designing a system that enhances the collaboration between repairers and makers

This project focuses on enhancing the accessibility of 3D printing for repairers by designing a system in which repairers can collaborate with makers. Repair has become rare in societies with an abundance of cheap goods. However in recent years repair is making a gradual comeback in western culture. Citizen repair initiatives such as Repair...

Development of an Articulating Cycling Mannequin for Wind Tunnel Testing

Gaining aerodynamic advantage is crucial in cycling, wherein drag force can account for 90% of resistance to a cyclist. The interaction of wind with the moving human and cycling equipment also contributes to drag. Testing equipment for aerodynamic properties in a wind tunnel is of interest to manufacturers in the sports industry. However, a...

Gloss, color and topography scanning for reproducing a painting’s appearance using 3D printing

High fidelity reproductions of paintings provide new opportunities to museums in preserving and providing access to cultural heritage. This paper presents an integrated system which is able to capture and fabricate color, topography and gloss of a painting, of which gloss capturing forms the most important contribution. A 3D imaging system,...

Re-printing architectural heritage: Exploring current 3D printing and scanning technologies

Additive Manufacturing (commonly known as 3D printing) technology has become a global phenomenon. In the domain of heritage, 3D printing is seen as a time and cost efficient method for restoring vulnerable architectural structures. The technology can also provide an opportunity to reproduce missing or destroyed cultural heritage, in the cases...

Integrating statistical shape modelling into a silhouette-based 3D reconstruction process to model a transradial defect

Background: In low- and middle-income countries there is a high demand for prosthetic devices. An automatic system, in which hand prostheses are manufactured with 3D printers can potentially offer a solution for patients having a transradial defect in these areas. As part of such a system, a detailed 3D model of the residual limbs is needed. In...

Brace Yourself: Understanding the Aesthetical Importance for Personalised Orthotics

People whose hands suffer from CMC Arthritis are prescribed a hand brace. For multiple reasons, these people are discouraged to wear them sufficiently. This project focusses on the aesthetics in these braces and their stigma. The result is a medical aid which is not perceived as a crutch but as a clothing accesory. By giving people who have been...

Digital Plaster: Enabling 3D Scanning and Printing Workflows in Orthotics

The orthotics industry is ready to move towards a digital workflow but existing CAD software does not meet the industry’s needs.<br/><br/>Digital Plaster is a CAD solution for translating 3D hand scans into 3D-printed orthoses.

Application of 3D printing in Repair

Repair was once a common act. With increased product diversity and complexity, a scarcity and obsolescence of spare parts is making repair increasingly difficult and economically unviable. The result is an accelerated turnover of manufactured goods, which are more often replaced than repaired. As products are discarded, embedded materials and...

Topographical scanning and reproduction of near-planar surfaces of paintings

Paintings are near-planar objects with material characteristics that vary widely. The fact that paint has a material presence is often overlooked, mostly because we often encounter these artworks in the form of two-dimensional reproductions. Capturing paintings in the third dimension is not only important for study, restoration and conservation,...