Preliminary Design of a Small Hydrogen Peroxide Cooled Thrust Chamber for Additive Manufacturing

As a part of a <i>Future Launcher Preparatory Programme</i> contract issued by the European Space Agency, the aerospace startup company Dawn Aerospace is developing an integral, additive manufactured (AM), liquid rocket engine. This 2.5 kN class engine is propelled by the storable propellants 90% hydrogen peroxide and kerosene and used in the...

End to end process evaluation for additively manufactured liquid rocket engine thrust chambers

High performance liquid rocket engines require cooling to maintain structural integrity of the combustion chamber which is exposed to high thermal and environmental loads. For many systems, this is achieved by means of regenerative cooling, where a coolant flows through passages around the chamber wall whilst extracting heat from the wall. A...

Active cooling in additively manufactured liquid rocket engines: Comparing regenerative, film and transpiration cooling

The heat fluxes in (liquid) rocket engines can go up to high values and they need active cooling to prevent the chamber wall from failing. Transpiration cooling is identified as a way to achieve lower wall temperatures than commonly used regenerative cooling and regenerative cooling with additional film cooling (referred to as film cooling from...