A method for identifying the boundary of regions in welded coupon specimens using digital image correlation

The coupon specimen with a transverse butt weld in the middle could be used for determining local constitutive properties of the heat-affected zone (HAZ) and the weld metal (WM) based on the digital image correlation (DIC). However, limited research is reported to demonstrate how to identify the boundary of each region in DIC results....

Experimental and numerical investigations on the structural performance of mild and high strength steel welded RHS X-joints

Higher strength steels (HSS) hollow sections with steel grades from S460 up to and including S700 are becoming increasingly competitive in long span structures. Reduction of self weight is accomplished with the smaller wall thickness of the hollow section, leading to fabrication, transport and execution benefits. The use of HSS has a positive...

A method for determining the constitutive model of the heat-affected zone using digital image correlation

The heat-affected zone (HAZ) is an unmelted region of a welded joint that has changed in material properties because of high temperatures during the welding process. HAZ has a lower strength than the base (parent) material (BM) and the weld metal (WM). The lower material strength is more significant if BM is made of high strength steel and...

Fracture simulation of welded RHS X-joints using GTN damage model

A welded rectangular hollow section (RHS) X-joint exposed to tension loading has three typical fracture-related failure modes: Punching shear failure (PSF), Brace failure (BF), and Chord side wall failure (CSWF). Prediction of these failure modes by finite element (FE) simulations requires modelling of the material damage. An appropriate...

A macro prediction model for butt-welded (U)HSS connections with softened HAZ

This paper reports an investigation on the tensile resistance of fully-penetrated butt-welded connections of (ultra-)high-strength steels considering the strength softening of the heat-affected zone (HAZ) and the strengthening due to the transverse constraint. Firstly, a parametric study is carried out to analyse the tensile behaviour of...

Equivalent material properties of the heat-affected zone in welded cold-formed rectangular hollow section connections

A welded connection consists of three main material zones, the base material (BM), the heat-affect zone (HAZ), and the weld metal (WM). The strength of HAZ depends on the BM grade and manufacturing process, electrode grade, and welding parameters. Under certain conditions, HAZ has the lowest material strength, especially for high-strength...

Heat-affected zone in welded cold-formed rectangular hollow section joints

High-strength steel (HSS) has higher strength but lower ductility than mild steel. The cross-section of the structural members may be reduced using HSS instead of mild steel, provided the buckling of elements does not govern the failure. The reduced member size benefits the environment and economy by means of less energy consumption, less carbon...

Cleavage Fracture Micromechanisms of High Strength Steel and its Heat-Affected Zones

The use of materials in increasingly severe service conditions raises concerns about structural safety with respect to cleavage fracture. There are three main material-related challenges that structures face under harsh environments: 1) the trade-off between strength and toughness; 2) the ductile-to-brittle transition behaviour of BCC high...