Sub-size specimen testing for near-threshold fatigue crack behaviour of additively manufactured Ti-6Al-4V

Sub-size specimen testing offers a potentially elegant solution to accompany fatigue life assessments in determining vital fatigue parameters such as effective fatigue crack growth propagation thresholds (ΔK_th,eff). Additively manufactured parts stand to benefit from this in potential build-by-build fatigue validation without...

Fatigue of additively manufactured Ti-6Al-4V using sub-sized samples

<br/>Additive manufacturing (AM) is quickly becoming one of the more popular methods to manufacture components made of Ti-6Al-4V in the aerospace and automobile industry due to its flexibility in producing complex geometries and reducing tooling costs. As the world of additive manufacturing is still relatively young, there is no globally...

The influence of microstructural features on fatigue crack propagation in Ti­6Al­4V

In our modern world, where computers, mobile phones and many other applications have become indispensable, there is a growing need for high precision machines in order to be able to produce these technologies. For these complex high precision applications it is important to understand the fatigue properties of the materials used to prevent...

Modelling the variability and the anisotropic behaviour of crack growth in slm ti-6al-4v

The United States Air Force (USAF) Guidelines for the Durability and Damage Tolerance (DADT) certification of Additive Manufactured (AM) parts states that the most difficult challenge for the certification of an AM part is to establish an accurate prediction of its DADT. How to address this challenge is the focus of the present paper. To this...

Zr- and Zr- based bulk metallic glasses: a multifunctional coating by plasma electrolytic oxidation containing Ag nanoparticles for trauma and orthopaedic implants

To keep patients mobile and to treat injuries to improve the quality of life, functional biomaterials for implants and prosthesis are designed. Apart from growing demand in orthopaedic replacement and trauma surgeries, the number of revisions surgeries is increasing as well. Revisions surgeries are performed after the life-time of the implant...

Effect of porosity variation strategy on the performance of functionally graded Ti-6Al-4V scaffolds for bone tissue engineering

Functionally graded scaffold (FGS) is designed to mimic the morphology, mechanical and biological properties of natural bone closely. Porosity variation strategy between different regions in FGS plays a crucial role in influencing its mechanical and biological performance. A combination of modeling tool and scripting language can effectively...

Fatigue Crack Initiation Behaviour of Additive Manufactured Ti-6Al-4V

This master thesis investigates the effect of surface morphology of Selectively Laser Melted Ti-6Al-4V on fatigue performance. The literature study performed here iden- tifies roughness as one of three major causes for the decreased performance of the additive manufactured alloys (along side porosity and residual stresses). In order to eliminate...

Fatigue crack growth in Selective Laser Melted Ti-6Al-4V

This research investigates the effect of a varying build orientation and different heat treatment on the crack propagation properties of SLM Ti-6Al-4V. Both crack propagation rate and direction are investigated. Fatigue tests are performed with a constant cyclic load and single edge notch specimens. Ten unique types of specimens were tested by...

Additively manufactured metallic porous biomaterials based on minimal surfaces: A unique combination of topological, mechanical, and mass transport properties

Porous biomaterials that simultaneously mimic the topological, mechanical, and mass transport properties of bone are in great demand but are rarely found in the literature. In this study, we rationally designed and additively manufactured (AM) porous metallic biomaterials based on four different types of triply periodic minimal surfaces (TPMS)...

Data on the surface morphology of additively manufactured Ti-6Al-4V implants during processing by plasma electrolytic oxidation

Additively manufactured Ti-6Al-4V implants were biofunctionalized using plasma electrolytic oxidation. At various time points during this process scanning electron microscopy imaging was performed to analyze the surface morphology (van Hengel et al., 2017) [1]. This data shows the changes in surface morphology during plasma electrolytic...