Parallel Welding of Thermoplastic Composites Using Continuous Ultrasonic Welding

The effect of creating parallel welds in a single overlap using continuous ultrasonic welding on the weld quality has been investigated, with the goal of creating three high-quality parallel welds. To achieve this, multiple aspects were examined to understand the creation of high-quality parallel welds. The weld quality is highly influenced by a...

Repairing impacted thermoplastic composites using ultrasonic welding to restore the compressive strength

This research project investigates the potential use of ultrasonic welding as a tool to repair impact damage inside thermoplastic composites to restore the compressive strength. Compared to the already existing method, hot-pressing, ultrasonic welding could offer faster processing times, no need for dedicated tooling, smaller and lighter...

Ultrasonic welding of CF/epoxy to CF/PEEK composites: Effect of the energy director material on the welding process

With its short heating times, ultrasonic welding is a highly promising technique for joining thermoplastic (TPC) to thermoset (TSC) composites, to prevent thermal degradation of the thermoset adherend. A neat thermoplastic coupling layer is co-cured on the surface to be welded to make the TSC “weldable”. For welding CF/PEEK to a TSC adherend,...