Bringing Glass Giants to life: Fabrication of mass-optimized structural glass components of complex form

Current research conducted at TU Delft focused on utilizing structural Topology Optimization (TO) for designing large monolithic cast glass structures with maximum stiffness and minimum mass. These structures demonstrated improved manufacturability in terms of time, energy, and cost efficiency due to their mass efficiency, which results in...

Topologically optimized cast glass: A new design approach for loadbearing monolithic glass components of reduced annealing time

Up to now, fabricating cast glass components of substantial mass and/or thickness involves a lengthy and perplex annealing process. This has limited the use of this glass manufacturing method in the built environment to simple objects up to the size of regular building bricks, which can be annealed within a few hours. For the first time,...

Glass Giants: Mass-optimized massive cast glass slab

The current thesis aims to explore the potential of producing large-scale structural cast glass elements with the help of 3d printed sand moulds. Until now, mostly small blocks from structural cast glass have been generated in the building industry, revealing a research gap regarding massive components. Apart from the size, the unlimited shape...

Rethinking the Cast Glass Mould: An Exploration on Novel Techniques for Generating Complex and Customized Geometries

This paper explores two alternative mould fabrication technologies that allow for the casting of (solid) glass components with a great degree of freedom in shape and size and/or of a customized design, in a cost-efficient way. In specific, the paper discusses the research, design and experimental work conducted at TU Delft on 3D-printed sand...

Shaping transparent sand in sand: Fabricating topologically optimised cast glass column using sand moulds

This research investigates the potential of 3D printed sand moulds for casting structural glass column having optimised cross section. Conventionally, Glass, in architectural industry, has been used in form of sheets (Float glass) due to ease of fabrication of planar sheets, but in last few years, cast glass bricks have been used for creating...