Automated Defect Analysis using Optical Sensing and Explainable Artificial Intelligence for Fibre Layup Processes in Composite Manufacturing

In modern aircraft, structural lightweight composite components are increasingly<br/>used. To manufacture these components in a costeffective way, robust production systems for the manufacturing of complex fibre composite components are necessary. A rather novel but already established process for fibre material deposition is the Automated Fibre...

Optical Material Characterisation of Prepreg CFRP for Improved Composite Inspection

Automated fibre layup techniques are often applied for the production of complex structural components. In order to ensure a sufficient component quality, a subsequent visual inspection is necessary, especially in the aerospace industry. The use of automated optical inspection systems can reduce the inspection effort by up to 50 %. Laser line...

Cross-evaluation of a parallel operating SVM – CNN classifier for reliable internal decision-making processes in composite inspection

In the aerospace industry, automated fibre laying processes are often applied for economical composite part fabrication. Unfortunately, the current mandatory visual quality assurance process takes up to 50% of the entire manufacturing time. An automised classification of manufacturing deviations using Neural Networks potentially improves the...

Explainability of deep learning classifier decisions for optical detection of manufacturing defects in the Automated Fiber Placement process

Automated fibre layup techniques are commonly used composite manufacturing processes in the aviation sector and require a manual visual inspection. Neural Network classification of defects has the potential to automate this visual inspection, however, the machine decision-making processes are hard to verify. Thus, we present an approach for...

Algorithm assessment for layup defect segmentation from laser line scan sensor based image data

The Automated Fiber Placement process is established in the aerospace industry for the production of composite components. This technique places several narrow material strips in parallel. Within current industrial Automated Fiber Placement processes the visual inspection takes typically up to 50% of overall production time. Furthermore,...