Efficient Thermal Modelling and Topology Optimization for Additive Manufacturing

With the advent of Additive Manufacturing (AM) techniques, the design principle of `form follows function' no longer remains a utopian proposition. The unprecedented design freedom offered by AM is making it possible to conceptualize highly performant designs by efficiently leveraging geometrical complexity. The increase in design freedom...

Overheating control in additive manufacturing using a 3D topology optimization method and experimental validation

Overheating is a major issue especially in metal Additive Manufacturing (AM) processes, leading to poor surface quality, lack of dimensional precision, inferior performance and/or build failures. A 3D density-based topology optimization (TO) method is presented which addresses the issue of local overheating during metal AM. This is achieved...

Controlling local overheating in topology optimization for additive manufacturing

A novel constraint to prevent local overheating is presented for use in topology optimization (TO). The very basis for the constraint is the Additive Manufacturing (AM) process physics. AM enables fabrication of highly complex topologically optimized designs. However, local overheating is a major concern especially in metal AM processes...