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The surface oxidation and wettability of Mn and Si-alloyed steel after annealing at different conditions are studied with scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), and a so-called de-wetting method. After exposure at 950 °C for 1 hour in an Ar + 5 vol pct H2 gas atmosphere with dew points (DP) ranging from – 40 °C to 10 °C, oxides were observed along the grain boundaries or dispersed on the surface for the Fe–1.8 Mn steels while a continuous oxides layer was formed on Fe–1.9 Mn–0.94 Si steels (composition in weight fractions). The oxides formed at different DPs were predicted based on thermodynamic calculations. (Fe,Mn)O was formed on Fe–1.8 Mn steel at the whole range of DPs, while the oxide phase on Fe–1.9 Mn–0.94 Si steel depends on the DP. At low-DP SiO2 were formed and with increasing the DP (Fe,Mn)SiO3 or (Fe,Mn)SiO3 + (Fe,Mn)2SiO4 were formed and finally (Fe,Mn)2SiO4 were formed. An increase of the fraction of Fe in the oxide with increasing DP for both steels was observed with XPS analysis. As a measure for the surface wettability, the contact angle of Pb droplets on the annealed steels surfaces was determined with SEM and image analysis software. Also, the contact angle of Pb on pure Fe and on the Mn and Si alloyed steels free of surface oxides was measured for comparison. The results show that the contact angle of Pb on the steel surfaces after annealing decreases with increasing DP. This improved wettability with increasing dew point is related to the Fe fraction of the oxides formed on the surface.
The increasing amount of silicon waste generated from the rapid developing photovoltaic industry calls for an economical silicon recycling process. The present work proposes a facile process with which silicon waste and ironmaking slag containing TiO2 were used as raw materials to produce titanium silicides, a promising high added value material. The process was experimentally investigated in lab scale. The result shows that a high CaO/SiO2 ratio in slag promotes the reaction. TiSi2 and Ti5Si3 could be synthesized as principal products within 0.5 and 3 h with CaO/SiO2 = 1.31 in mass, respectively. CaO-SiO2 slag was produced as byproducts. Kinetic analysis indicates that silicon diffusion in slag is the rate-determining step of the reaction process. The reaction rate constant is around 1.0 × 10-4 s, and the effective diffusion film thickness in slag side is around 10-3 cm at the silicon-slag interface. Slag basicity is suggested to increase to 1.31 for a faster silicon diffusion and further promotion of the reaction rate.