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C. Saccone

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Seagoing vessels operate in harsh environments which make them especially prone to progressive degradation mechanisms such as fatigue and corrosion. Acoustic emission (AE) monitoring is gaining interest from ship operators and inspectors for its potential as an early-warning structural health monitoring technique for these types of damage. A major challenge facing the implementation of AE is dealing with the background noise. This article presents an experimental study of ultrasonic noise levels in representative environments and conditions AE monitoring. The probability of detection (PoD) is proposed as a quantitative metric for the detection of damage in the presence of operational noise. Measurements were carried out in multiple locations on board of a vessel under different operational conditions. Measurements at cruising speed on hull plates inside the engine room suggest that the ultrasonic background noise level exceeded 90 dB under 100 kHz but rapidly reduced in the higher frequencies associated with the failure mode-related AE signals. The PoD was estimated to be 94% for damage signals above 100 kHz. These results suggest that acoustic emission monitoring has the potential to perform reliably under noisy conditions. This perspective is promising to the future of a structural health monitoring system based on AE measurement. ...
This paper aims to assess the influence of stiffeners and sensor transfer functions on the measurability of acoustic emission (AE) waves in ship structures travelling as ultrasonic-guided waves. A procedure for evaluating this influence by calculating sensor correction coefficients has been developed. After applying the obtained correction coefficients, the transmission of the ultrasonic-guided waves and their dependence on the angle of incidence and different frequency content are investigated using finite element simulations and experimental measurements. The experiments examine the propagation of 60 and 150 kHz AE signals in a 10-mm thick steel plate. By combining the results of the simulations and experimental results, the attenuation due to the presence of stiffeners turns out to be less than 5 dB and the transmission coefficient appears to have limited variation for different angles of incidence. The results of this study can be used to optimize the accuracy and coverage of AE monitoring systems. ...
Conference paper (2025) - Cecilia Saccone, Lotfollah Pahlavan
In this paper, an investigation of the characterization of fatigue damage-induced signals by means of Acoustic Emission (AE) monitoring is presented. The objective is to establish a correlation between AE signals and fatigue crack growth data. To achieve this, small-scale fatigue experiments have been performed. The test consists of cyclic loading of standardized compact test (CT) specimens at room temperature. Damage-induced ultrasound signals were continuously measured using four AE transducers. The results suggest that AE signals emitted by fatigue crack growth from the initiation moment can be detected with a satisfactory signal-to-noise ratio. A multi-parameter analysis including amplitude, counts and hit rate of AE data in correlation with crack growth data was performed. Three stages of fatigue crack growth were identified, offering a basis for further damage characterisation using AE monitoring. ...
Journal article (2024) - C. Saccone, Lotfollah Pahlavan
Naval vessels are valuable assets that are expensive to build and maintain. Predictive maintenance is crucial to enhance efficiency and operability and to extend the service life of these structures. Fatigue is regarded as one of the main damage modes affecting the structural integrity of ship structures. Fatigue cracks can develop at the intersections of stiffeners and other structural elements, without being detected until they substantially grow, introducing a degree of uncertainty in the estimation of the fatigue damage. Acoustic emission (AE) is a passive ultrasound method for the detection and localization of different types of damage. AE is sensitive to crack propagation and can cover large areas, making it suitable for structural health monitoring of ship hulls. However, for accurate fatigue crack detection via AE it is crucial to understand how ultrasound waves interact with structural members i.e. stiffeners and longitudinal frames. Dispersion, scattering, reflection, and multimodality have so far hindered the application of AE in this context. This study aims to assess ultrasound wave behavior in ship structures in the presence of structural elements such as stiffeners and longitudinal/transversal frames. It investigates the ultrasound wave transmission dependence on source frequency and angle of incidence using spectral finite element (SEM) simulations and experimental measurements. The experimental setup includes a 10mm thick steel plate with a stiffener and a longitudinal beam (Figure 1). Pairs of sensors are placed on each side of the stiffener to record the incoming and transmitted waves, and to determine the transmission coefficient. By combining the results of both simulation and experiments, an expression for the transmission coefficient as a function of different frequencies and angles is presented. The results of this study can be used to maximize the coverage of AE monitoring systems and enhance their sensitivity for detection of fatigue cracks on ship structures. ...