Z. Chen
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9 records found
1
By different testing methods (electrochemical techniques, potential shift monitoring, and Environmental Scanning Electron Microscope), this research evaluates the stray current corrosion of steel rebar in different layouts. The more significant corrosion state is observed when the steel bar is parallel to stray current flow, compared to the situation as a steel bar is vertical to the stray current. These outcomes are further clarified by the recorded level of stray current picked-up by steel rebar. It is found that the level of current actually picked-up by the steel rebar is decreasing. At the instant when the stray current supply is just turned off, an opposite current flow (back flow) is recorded. Besides an expansion of the database for monitoring stray current interference on reinforced concrete structures, the recorded results can be the basis for better understanding the process of stray current interference.
The focus of this work is to present test results on the bond of steel-mortar interface undergoing stray current. The bond strength, derived by pull-out tests, is correlated to the electrochemical response of the steel rebar and the properties of the mortar bulk matrix. The effects of curing regimes (in terms of duration of curing) and starting point of stray current are also investigated. It is found that stray current exerts bond degradation of the steel-mortar interface in all investigated cases, irrespective of the presence or absence of a corrodent (Cl−) in the external medium. For the ease of operation in lab tests, the stray current is generally simulated by anodic polarization, although fundamentally, the stray current effect on the steel surface is composed of both anodic and cathodic polarizations. Hence this work also differentiates the effects of stray current on steel-mortar bond, versus the effects of anodic polarization.
In this work, the level of stray current was set at 0.3 mA/cm2, applied as an external DC electrical field. This level of stray current was chosen based on preliminary calculations on expected corrosion damage, i.e., in view of material loss at the level of 10% weight loss of the steel rebar (analytically calculated via Faraday’s law). The investigated reinforced mortar specimens were cured for 24 h only and then conditioned in chloride-free and chloride-containing environment. The evolution of steel electrochemical response in rest (no stray current) and under current conditions was monitored for approx. 240 days via OCP (Open Circuit Potential), LPR (Linear Polarization Resistance), EIS (Electrochemical Impedance Spectroscopy) and PDP (Potentio-dynamic Polarization).
The results show that the effect of stray current on concrete bulk matrix properties, together with steel corrosion response, is significantly determined by the external environment, as well as by the level of maturity of the cement-based bulk matrix.
For chloride-free environment the effect of the chosen stray current level was not significant, although lower corrosion resistance of the steel rebars was recorded after longer exposure of ~240 days, compared to control conditions. In fact, even positive effects of the stray current were observed in the early stages, i.e., until 28 days of age: stray current flow through a fresh (non-mature) cement matrix led to enhanced water and ion transport due to migration. The result was enhanced cement hydration, consequently environment, assisting a more rapid stabilization of pore solution and steel/cement paste interface. In chloride-containing external medium, steel corrosion was a synergetic effect of both de-passivation due to chloride ions in the medium and stray current effects. Corrosion acceleration solely due to the stray current flow in chloride-containing medium cannot be claimed for the chosen current density levels and the duration and conditions of the experiment.
What can be concluded is that the effect of stray current for both chloride-free and chloride-containing conditions is predominantly positive in the initial stages of this test. The expected negative influence towards corrosion acceleration was observed after a prolonged treatment, when a stable maturity level of the cement-based matrix was at hand. This also means that the properties of the cementitious material in reinforced cement-based system are of significant importance and largely determine the electrochemical state of the steel reinforcement.
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In this work, the level of stray current was set at 0.3 mA/cm2, applied as an external DC electrical field. This level of stray current was chosen based on preliminary calculations on expected corrosion damage, i.e., in view of material loss at the level of 10% weight loss of the steel rebar (analytically calculated via Faraday’s law). The investigated reinforced mortar specimens were cured for 24 h only and then conditioned in chloride-free and chloride-containing environment. The evolution of steel electrochemical response in rest (no stray current) and under current conditions was monitored for approx. 240 days via OCP (Open Circuit Potential), LPR (Linear Polarization Resistance), EIS (Electrochemical Impedance Spectroscopy) and PDP (Potentio-dynamic Polarization).
The results show that the effect of stray current on concrete bulk matrix properties, together with steel corrosion response, is significantly determined by the external environment, as well as by the level of maturity of the cement-based bulk matrix.
For chloride-free environment the effect of the chosen stray current level was not significant, although lower corrosion resistance of the steel rebars was recorded after longer exposure of ~240 days, compared to control conditions. In fact, even positive effects of the stray current were observed in the early stages, i.e., until 28 days of age: stray current flow through a fresh (non-mature) cement matrix led to enhanced water and ion transport due to migration. The result was enhanced cement hydration, consequently environment, assisting a more rapid stabilization of pore solution and steel/cement paste interface. In chloride-containing external medium, steel corrosion was a synergetic effect of both de-passivation due to chloride ions in the medium and stray current effects. Corrosion acceleration solely due to the stray current flow in chloride-containing medium cannot be claimed for the chosen current density levels and the duration and conditions of the experiment.
What can be concluded is that the effect of stray current for both chloride-free and chloride-containing conditions is predominantly positive in the initial stages of this test. The expected negative influence towards corrosion acceleration was observed after a prolonged treatment, when a stable maturity level of the cement-based matrix was at hand. This also means that the properties of the cementitious material in reinforced cement-based system are of significant importance and largely determine the electrochemical state of the steel reinforcement.
In this work, the tested level of stray current was 3 mA/cm2, and the type of samples were reinforced mortar cubes (40 mm×40 mm×40 mm). To investigate the corrosion behavior of embedded steel undergoing stray current, the evaluation indicators adopted were OCP (Open Circuit Potential), Polarization resistance (Rp) derived through LPR (Linear Polarisation Resistance), and electrochemical parameters recorded through EIS (Electrochemical Impedance Spectroscopy) and PDP (Potentio-Dynamic Polarization). The recorded electrochemical response aimed to elucidate the importance of cell geometry i.e. the effect of steel orientation with respect to the electrical field (placed parallel or orthogonal to the current direction). It was found that the geometrical position of the steel bar is of significant importance and determines the level of stray current-induced degradation.
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In this work, the tested level of stray current was 3 mA/cm2, and the type of samples were reinforced mortar cubes (40 mm×40 mm×40 mm). To investigate the corrosion behavior of embedded steel undergoing stray current, the evaluation indicators adopted were OCP (Open Circuit Potential), Polarization resistance (Rp) derived through LPR (Linear Polarisation Resistance), and electrochemical parameters recorded through EIS (Electrochemical Impedance Spectroscopy) and PDP (Potentio-Dynamic Polarization). The recorded electrochemical response aimed to elucidate the importance of cell geometry i.e. the effect of steel orientation with respect to the electrical field (placed parallel or orthogonal to the current direction). It was found that the geometrical position of the steel bar is of significant importance and determines the level of stray current-induced degradation.