To better understand early stiffening of AAS pastes, distinctive microstructural features by varying the silicate modulus (Ms) have been visualized with in-situ microscopy. In addition, the activation reaction was monitored with multiple approaches, while solid and liquid phases in hydrating AAS were characterized separately. In silicate-activated AAS, it was found fine granules of reaction products are intensively dispersed in the activator solution, leading to a less flocculated system. Compared to hydroxide-activated AAS, the development of interparticle connections was limited at early ages, whereas reaction products were detected with much smaller grain size, less crystalline phase, and higher Al incorporation. Results indicate that the stiffening of hydroxide-activated AAS is attributed to the formation of a well-percolated network through solid reaction products. Instead, massive fine granules of reaction products dispersed in the pore solution continuously develop, which may intensify the interparticle interactions and macroscopically results in the stiffening of a silicate-activated AAS.

This paper investigates the plastic viscosity of cement mortar with manufactured sand (MS) concerning the influences of geometric features and particle size of MS. The geometric features, including overall shape, angularity and roughness, of MS with various particle sizes were evaluated by aspect ratio, convexity area ratio, convexity perimeter ratio and circularity. The plastic viscosity of cement mortar was calculated based on the Bingham model. Results show that the combined effects of overall shape, angularity and roughness provide coarser MS particles with lower circularity. In terms of relative plastic viscosity, Robinson model shows optimal fittings for all mixtures and is thus used to determine the packing fraction of MS under shearing. From the particle packing viewpoint, shear-induced orientation increases the packing fraction of non-spherical MS particles from the random loose packing fraction and the influence is increasingly prominent with the decrease of circularity. The relative volume fraction is an important parameter influencing the relative plastic viscosity of mixtures with MS while the relative paste film thickness (R_PFT), calculated from the real packing fraction and specific surface area (SSA), is found as the dominating factor. The dependence of plastic viscosity of cement mortar on geometric features and particle size of MS can be attributed to their influences on the packing fraction and SSA of particles.