Concrete is an ageing viscoelastic material exhibiting both elastic (instantaneous) as well as viscous (time-dependent) deformation under loading conditions (either external or internal). There is a limited number of studies focused on the time-dependent response of alkali-activated concretes (AACs) under loading/unloading conditions. Creep of AAC is a complex phenomenon, which is influenced by exposure conditions of the material, including the loading magnitude, temperature, relative humidity, thermal and drying histories; as well as chemical composition and phase assemblages (e.g., type and amount of reaction products) present in the cementitious matrix. AAC has shown very vibrable creep behaviors, due to different raw materials and processes using during their production. Creep studies on room temperature cured slag-based AAC usually show high creep; however, creep studies of different AACs, including fly ash-based and fly ash-slag-blended, indicate that elevated temperature curing could be a suitable mitigation strategy for reducing creep. This is associated with the development of a more mature microstructure in the material, due to an accelerated reaction kinetics and a consequent increase in strength and lower creep. However, applying a curing temperature above 80 °C causes thermal defects and cracks which increases the creep. For most aluminosilicate-based AACs that produced with fly ash, metakaolin and their blends with a small amount of ground granulated blast furnace slag, the recommended curing method is to use thermal curing at about 60 °C. In addition, curing time and initial loading time are also important. It must be noted that because of the complexity of raw materials properties and mix proportions, there is no universal method for all types of AACs. The existing creep prediction models for Portland cement-based concretes cannot be transferred and adopted in AACs directly due to the distinct nature of hydration products. Therefore, more studies investigated the creep at both small size and full-scale of AACs are urgently needed.

Woody biomass fly ash (WBFA) is the main by-product of woody biomass energy production. However, its use in cementitious materials remains limited due to its low intrinsic reactivity, largely associated with the scarcity of aluminosilicate phases. At the same time, the high alkalinity and sulphur content in WBFA make it a promising component for formulating cement-free binders without additional chemical activators, when combined with highly reactive precursors. This study investigates the reaction mechanisms and microstructural evolution of binders based on WBFA and ground granulated blast furnace slag (BFS), with the aim of elucidating their synergistic interactions and optimizing performance. Binary pastes with varying WBFA/BFS ratios mixed with water were prepared and characterized by isothermal calorimetry, pore solution analysis, XRD, FTIR, TGA, SEM-EDS, and MIP. The results show that, although increasing WBFA content initially delayed hydration by limiting the dissolution of reactive species, it markedly enhances long-term reactivity and strength through sustained release of alkali and sulphate. The main hydration products are C-(A)-S-H gels, ettringite, Friedel's salt, and hydrotalcite, with their amount and assemblage strongly governed by the WBFA/BFS ratio. Reaction kinetics analysis and thermodynamic modelling confirm the dual role of WBFA as both a reactive precursor and internal alkali/sulphate activator. Among the formulations studied, the mixture with a WBFA/BFS ratio of 50:50 exhibited the best overall performance, achieving the highest compressive strength and lowest porosity. These findings clarify the reaction mechanisms in WBFA-BFS binary pastes, providing practical guidance for designing WBFA-based, cement-free binders for sustainable construction applications.

The formation of micro-cracks due to restrained shrinkage is a significant concern for the durability and in-service implementation of alkali-activated materials (AAM). These cracks develop as a result of partial or total restrained deformations which occur when the material's properties are still evolving, and the deformation rate is high. This makes AAM especially susceptible to cracking during this critical early stage, leading to potential long-term durability issues. Therefore, it is particularly crucial to understand their restrained shrinkage behavior and early-age cracking risk. This chapter discusses two approaches for assessing the cracking sensitivity of AAM with a particular focus on the empirical method. It reviews the existing testing devices for evaluating restrained shrinkage and cracking in AAM, and compares and discusses key findings from the literature.

Society is urging the public and private sectors to adopt sustainable measures to mitigate global warming. In response, the construction industry is exploring alternative binders to reduce its carbon footprint. Yet, durability concerns and regulatory gaps remain unresolved for this new generation of binders. In contrast, another potential path to decarbonization may lie in the built heritage. Standing the weathering of time, Egyptians, Phoenicians, and Romans relied on lime-based binders to create future-proof buildings before Portland cement was invented. However, as most lime applications were empirical and undocumented, the current bottleneck lies in the limited availability of scientific data—needed to establish lime as a sustainable and structurally viable material. Thus, this study investigated four mortar mixtures commonly used in masonry structures, monitoring key properties such as mechanical strength, permeability, and carbon capture capacity for six months. Results indicate that mixtures with higher air lime content exhibited lower strength, primarily governed by carbonation. Permeability tests confirmed air lime’s breathability, which favored carbon capture, as demonstrated through phenolphthalein and thermogravimetric analysis. Within the monitoring period, lime-cement groups absorbed more carbon dioxide earlier than others, likely due to interactions between hydration, carbonation, and water evaporation, which led to faster carbonation rates. Finally, an extended monitoring is recommended for future studies.

Alkali-activation is a technically sound pathway to valorize industry wastes and by-products, and there has been a burgeoning interest in evaluating the potential of waste streams and/or by-products from different industries as precursors for alkali-activated materials production. In the context of sustainable construction materials, as well as other industrial systems, the use of such non-conventional precursors addresses the challenges associated with the global availability and management of such resource streams. This includes the availability of alternative valorisation routes, the life cycle implications of using waste streams, and the pragmatic issues around incorporating a wide range of precursor materials for future proof this technology. In this chapter an overview of studies utilizing alternative precursors for producing alkali-activated cements is presented, analyzing the characteristics of each resource, and identifying the links between mix design formulations and the performance of the alkali-activated materials produced with them. This in order to elucidate the existing knowledge gaps to facilitate the widespread uptake of such resources as key precursors for producing this type of cements.

Although alkali-activated materials (AAMs) show great promise as viable substitutes for Ordinary Portland Cement (OPC), they face numerous challenges in achieving widespread market acceptance. These challenges include the intricate chemistry of AAMs, technological and environmental complexities, inconsistency in the availability and quality of raw materials, and the absence of a well-established value chain for AAM production. Furthermore, legislative and regulatory frameworks are often lacking or unfavorable, and economic concerns related to scalability and competitiveness continue to pose barriers. Social acceptance remains limited, often due to unfamiliarity with the material and skepticism about its long-term performance. This chapter presents findings from various international research and development projects focused on advancing AAM technology. It highlights the pivotal role of pilot-scale trials in assessing the feasibility of AAM implementation, identifying technical and logistical challenges, and guiding further innovation. Additionally, the chapter showcases successful case studies and industrial applications of AAMs, positioning them as sustainable, high-performance alternatives to both traditional OPC and ceramic-based construction materials.

Among the various examples of sustainable construction materials explored in scientific literature, alkali-activated materials excel as one of the most mature and reliable solutions for large scale applications. It consists on the combination of an alkaline source in liquid or solid state, and a partially-to-fully amorphous solid precursor. The combination of these components leads to the obtainment of a hardened material which resembles Portland-cement based products. The performance and durability of these alternative binders is highly dependent on their components and production methods, and multiple laboratorial- and industrial-scale examples have shown their capability of outperforming conventional building materials. Practical challenges with variations in chemistry and mineralogy of raw materials, and the global utilization of prescriptive standards for structural building materials, hinder a wider utilization of these binders, and the efforts of the scientific and applied industry communities in overcoming these barriers is detailed throughout this report. This chapter provides an overview of alkali-activated binders, summarizing the main characteristics of their components, their reaction mechanisms, their challenges, and the expected advances of the technology with respect to one-part binders.

Although air lime is a carbonatable binder with high carbon sink potential, reproducible research remains hindered by the limited availability of lime-oriented standards and openly accessible datasets. These limitations prevent the consolidation of fundamental knowledge and reinforce the perception of lime mortars as highly variable and empirical materials. This study addresses this gap by implementing a FAIR-aligned (Findable, Accessible, Interoperable, Reusable) and reproducible workflow for the characterization of air lime-containing mortars. Four mixtures were monitored for up to 364 days to assess fresh, physical, and mechanical properties under defined conditions. All experimental metadata and datasets are openly published in a structured repository. Results show that air lime-containing mixtures exhibited longer setting times, higher open porosity, greater carbonation depths, and lower compressive strength. Length change measurements indicate hydration-carbonation interactions, particularly in lime-cement systems. By combining experimental characterization with a FAIR-aligned and reproducible workflow, this work supports more transparent, resource-efficient research practices.

The shrinkage behavior of alkali-activated materials (AAMs) is governed by the combined effects of precursor type, activator chemistry, and curing conditions, which control microstructure development and hydration gel formation. The synergistic interaction between these two factors ultimately dictates the material’s shrinkage behavior. Due to the varying reaction kinetics of raw materials, short-term shrinkage measurements often fail to capture the long-term effects of these influencing factors on the material’s dimensional stability. In this work, slag/fly ash-based AAM with varying alkali contents were cast and subjected to different durations of sealed curing before long-term drying shrinkage tests (up to one year). Pore structure and gel chemistry were analyzed to decouple their roles in shrinkage behavior. Results show that prolonged initial curing drastically reduces shrinkage, while early exposure to drying accelerates shrinkage kinetics. When exposed to drying at an early age, mixes with higher fly ash content exhibited the greatest shrinkage after one year, whereas if cured for a longer duration, mixes with higher slag content exhibited the highest shrinkage strain. Shrinkage–mass loss relationships followed a three-stage S-curve, reflecting the combined effects of pore structure and gel characteristics. By isolating specimens with comparable pore structures at the time of exposure, gel characteristics were shown to directly govern shrinkage, with higher Na/Si ratios disrupting the C-(N)-A-S-H gel network and increasing shrinkage. Thus, this work bridges microstructural insights with practical mix design, enabling the development of AAM binders with reduced shrinkage and improved durability.

Alkali-activated materials (AAMs), as eco-friendly alternatives to Portland cement (PC), have attracted increasing attention of researchers and users in the past decades. Despite the eco-friendly nature of AAMs, doubts about these materials as an essential ingredient of concrete exist, regarding, for example, their volume stability. One possible volume change concerns autogenous shrinkage. Autogenous shrinkage is the self-created volume reduction of materials due to chemical reactions without the need for substance or heat exchange with the environment. If the autogenous shrinkage of a binder material is too large, cracking might happen, which will seriously impair the durability of concrete. The aim of this chapter is to provide a state-of-the-art review on the autogenous shrinkage of AAMs. The different characteristics and mechanisms of autogenous shrinkage of different AAMs are reported. Corresponding shrinkage-mitigating strategies are summarized. Existing models to simulate and predict the autogenous shrinkage of AAMs are reviewed. Remarks are then given on testing methods of autogenous shrinkage, which link back to the determination of the magnitude of autogenous shrinkage of AAMs. Connections between autogenous shrinkage and other deformations such as drying shrinkage, thermal deformation and creep are also discussed. Research gaps and outlook on future research in this field are given in the end.

The use of fibers to address tensile cracking in alkali-activated concrete (AAC) is a topic of ongoing research. The addition of fibers enhances the tensile and flexural characteristics of all types of concrete including AAC. However, the mixing process, the setting time, and the workability are compromised due to the presence of fibers in the hardened matrix. There are different material categories of fibers such as steel, synthetic, carbon, and organic fibers that can impart different characteristics depending on the intended usage of concrete. The present chapter reviews the different types, orientations, dosages, and geometric properties of fibers included in AAC. along with the effects of fiber addition on the mix design, mixing and curing procedure of concrete, as well as the fresh and hardened characteristics of fiber-reinforced alkali-activated concrete (FRAAC). The use of statistical models to predict the mechanical characteristics of FRAAC is also discussed. Finally, the chapter presents the advantages, disadvantages, and safety precautions for this material followed by recommendations for practical usage.

Because building materials are intended to provide durable and safe structures, they are subject to strict regulations designed to ensure that they do not pose a hazard during their use. But they must also not be harmful to humans or the environment at the end of their life cycle, regardless of whether they are reused, recycled, or disposed of in a landfill. The requirements that building materials/products must meet vary around the world, but all countries have at least some minimum requirements, whether through regulations, mandatory standards, certification procedures, and/or monitoring at construction sites. In Europe, regulations and standards are based on what is known as the “materials-based” approach, meaning that standards define not only the technical requirements, but also the materials from which products are made. Other parts of the world use the so-called “performance-based approach”, meaning that products must have a certain performance regardless of the materials from which they are made. The “materials-based” approach could present some obstacles or barriers for alkali activated products when it comes to providing the documentation needed to bring such products to the market, as there are no EN standards for alkali-activated products so far. The aim of this chapter is to provide information on the legislation for building materials in general but with a focus on alkali activated materials (AAM) around the world and to provide guidance on how to approach the subject.

The increasing demand for sustainable development in engineering practice has triggered researchers to explore solutions to reduce the CO₂ footprint caused by Portland cement (PC) production. Alkali-activated concrete (AAC), made by alkali activation of industrial by-products, poses to be a sustainable alternative to traditional Portland cement concrete. Despite vast studies on its material properties, there is still insufficient knowledge on the structural performance of reinforced AAC members, which impedes its widespread application. Bond between concrete and embedded reinforcement is critical for the structural behaviour of reinforced members, including crack propagation (crack opening and crack spacing), load carrying capacity, deformational capacity and seismic resistance. In this chapter, a critical review on the bond behaviour between AAC and reinforcement is given. A vast variety of tests have been used for studying the AAC-reinforcement bond. Similar to traditional PC concrete, different setup configurations and specimen geometries affect not only the measured bond strength, but also the nature of the bond response. Therefore, in this review different bond tests are discussed, focusing on application of both conventional steel and fibre reinforced polymer (FRP) as reinforcement. Given that AAC is a wide class of materials with largely varying mechanical properties, this study systematically classifies bond results based on different types of precursors used. Furthermore, numerical methods to predict AAC flexural response as well as the applicability of existing PC concrete design codes are summarized. It is concluded that AAC beams show comparable short-term bond behaviour with traditional PC concrete of the same strength class. Although the design codes for traditional concrete turn out to be usually applicable for the AAC-reinforcement bond, opposite trends were also reported. Finally, whereas the short-term behaviour has been widely investigated for AAC bond, systematic studies dealing with its long-term behaviour are lacking. Time dependent effects must be considered when developing reliable guidelines and recommendations for future structural design of AAC.

This chapter introduces the classification of AAMs, the terminology used in the following chapters and provides the notation of abbreviations.

Alkali-activated concrete (AAC) is a sustainable alternative to ordinary Portland cement concrete, but its large-scale structural performance remains insufficiently understood, particularly in terms of long-term durability. To ensure safe application, continuous monitoring of AAC structures is essential. This paper develops and validates ultrasonic-based damage indicators (DIs) intended to support future lifetime monitoring of precast AAC bridge members. Full-scale laboratory tests were performed on two prestressed AAC beams and a solid slab consisting of three beams with embedded piezoelectric sensors. Active ultrasonic measurements collected throughout loading were processed to derive two DIs: (1) reduction in waveform coherency using direct wave interferometry to indicate crack initiation, and (2) relative wave velocity obtained from an arrival-time picker to track crack propagation. The waveform coherency-based DI consistently identified the onset of cracking at or even before the first visible cracks appeared in digital image correlation (DIC) images, while the velocity-based DI provided a qualitative measure of crack propagation and orientation. Both indicators responded sensitively once degradation developed, enabling early warning of structural deterioration. The validated DIs are intended to inform the development of a lifetime monitoring scheme on a pilot precast AAC bridge on a Dutch national road. This study also provides a practical pathway toward risk-informed operation and broader adoption of AAC in bridge applications.

The introduction of alkali-activated concrete (AAC) technology to the construction industry represents a significant step toward a sustainable development and a cleaner environment by reducing environmental pollution. Currently, its application is relatively limited compared to traditional Portland cement based concrete (PCC). However, AAC has a remarkable potential for future growth and innovation despite several associated challenges and limitations. The current Chapter highlights recent progress in AAC mix design and its mechanical properties, paving the way for a broader application. The universally recognized international standards and codes for AAC, its mix design and evaluation of its long-term performance are still emerging. Unlike conventional PCC, AAC encompasses a wide class of materials with wide varying chemical composition and reaction mechanisms, depending on the choice of constituent materials (precursors and alkali activators). The mechanical properties, while diverse, reflect the flexibility of the material in response to different compositions and curing conditions. Though, non-uniformity makes consistent AAC usage challenging on the scale of PCC. Nevertheless, ongoing research and development efforts by RILEM TC 294-MPA are dedicated to tackling these challenges and enhancing the efficacy and widespread adoption of AAC technology.

Numerical models are helpful vehicles for understanding and describing the engineering properties of construction materials. With the rapid development of both computational capabilities and theoretical insights into chemical reactions, there have been increasing research activities around the globe and raising demands for computational methods that describe different characteristics of alkali-activated materials. In this Chapter, we summarized the collective efforts performed on modelling and simulation of alkali-activated materials in the past two decades and highlighted the most relevant results and advances in the aspects of atomistic simulation, thermodynamic modelling, kinetics modelling, microstructure simulation, and multi-scale modelling. It can be concluded that pioneering work on modelling and simulation of alkali-activated materials has been conducted with fruitful results. However, there are still deficiency gaps and challenges in modelling and simulation of alkali-activated materials, especially in comparison with PC-based materials.

This chapter serves as a concise introduction to the State-of-the-Art Report on the Mechanical Properties of Alkali-Activated Materials (AAMs) in construction. It emphasizes the important role of mechanical properties in shaping AAM research and highlights key areas of exploration, including the impact of raw materials on mixture design, fresh properties, and a broad range of mechanical characteristics. Additionally, it outlines the structure of the book, guiding readers through its extensive coverage of theoretical foundations, practical insights, and emerging standards for AAMs. Overall, it sets the stage for understanding how AAMs can significantly advance sustainable construction practices.

Carbonation of recycled cement paste powder (RP) has been widely explored for CO₂ sequestration. However, the cementitious reactivity and mechanical performance of carbonated recycled cement paste powder (CRP) remain insufficient, limiting its effective utilization as a supplementary cementitious material (SCM). To address this limitation, this study proposes a two-step carbonation-ultrasonic modification strategy to transform RP into a nano-reinforced, highly active SCM. In the first step, controlled gas-solid carbonation induces the preferential formation of needle-like aragonite whiskers on RP surfaces. Subsequently, liquid-phase ultrasonic treatment detaches these whiskers while exposing the underlying silica-rich layer. The resulting liquid-solid suspension is directly incorporated into cement paste without further separation. Ultrasonic dispersion converts surface-grown aragonite into nanoscale fillers and nucleation sites, while the exposed silica-rich layer exhibits enhanced pozzolanic reactivity, collectively accelerating C-S-H nucleation and early hydration. This synergistic physical-chemical activation significantly refines pore structure. Consequently, the 28 d compressive strength increases by 37.1% relative to RP and by 26.75% compared with ordinary Portland cement (OPC). The proposed approach provides a scalable pathway for the high-value utilization of RP while simultaneously contributing to CO₂ sequestration and low-carbon cementitious systems.

Alkali and alkali earth metal ions are normally present in the gels of alkali-activated materials as well as blended PC-based materials. Previous studies have revealed that the leaching of these cations can trigger the change in gel structure and even the gel decomposition. However, the dissolution of cations was rarely known and the underlying mechanisms remained unclear. To address this issue, five calcium-(sodium, potassium-)aluminum-silicate hydrates (C-(N,K-)A-S-H gels) with different Ca/Si ratios (0.8–1.2) and Al/Si ratios (0.1–0.3) were synthesized to investigate the leaching behaviour of Ca, Na and K. For the first time, the dissolution free energies of Ca, Na and K in C-(N,K-)A-S-H gels were calculated using molecular dynamics simulations with the metadynamics method. Experimental results showed that Na showed the highest leaching ratio, followed by K and Ca, attributed to the lowest dissolution free energy of Na. The gel with a higher Ca/Si ratio or a lower Al/Si ratio showed higher charge positivity on the surface, resulting in reduced leaching of the three cations. Additionally, the presence of K was found to promote the dissolution of Na in gels.